3LPE /FBE pipe blasting/ coating/ PE film extrusion assembly
production line| production range | processing capacity | Cleaning class | used material |
| 159mm-1600mm | 159mm-1600mm | Sa2.5 | FBE powder, binder, polyethylene |
Description:
3PE anti-corrosion coating production line means the steel pipe is
protected by three layer to prolong the life of use from 5-10years
to 50-100years.
First layer is Fusion bonded epoxy layer (FBE> 100µm), the
second layer of adhesive (AD) 170 ~ 250µm, the third layer of
polyethylene (PE) 2.5 ~ 3.7mm. Present we can made the machinery
for diameter range Φ159 ~ Φ1220.
3PE steel pipe outer coating has a high mechanical strength,
excellent electrical insulation performance. The merits include
high degree of mechanization, process parameters stable, not
pollute the environment, etc. In recent years, the intensive of the
pipeline corrosion engineering has been widely used.
Steel pipe conveyor system
1. Automatic conveyor adjustment as per pipe size controlled
2. Siemens PLC central control computer
3. Interactive human-computer interface screen
4. Customization according to user special require
5. Unified adjustment of opening and closing, unified adjustment of
angle.
6. Each set of wheels is driven by independent power to expand the
spiral angle of the conveyor, and the transmission angle can reach
30degrees.The transmission speed is adjustable from 0-6 meters.Adopt solid wide-surface tires, a single wheel with a load capacity
of 2.5 tons,press-fit tires,no degumming, no cracking. The thickness of the glue layer is
greater than 85 mm, the transmission is stable and reliable,and the safety guarantee for the long-term operation of the equipment.
Application:
3LPE /FBE pipe blasting/ coating/ PE film extrusion assembly
production line. The three-layer PE process, with the epoxy powder
coating as bottom layer, binding and bundling through polyethylene
PE and adhesive, is widely used in anticorrosion of steel pipes at
home and abroad, and applied to the oil pipeline and gas pipeline,
as well as to the gas supply and water supply for civil use.
Technological processes:
Upload pipes→pipes screw conveyor→rust removal of intermediate
frequency heating→Epoxy powder coating→outer layer soli quid &
polyethylene coating→cooling spray→pipes screw conveyor→grinding
pipes, send→unload pipes
Question & Answer:
Q1. What is Size of Pipe Dia. your equipment can produce ?
A: We can produce four main Model:
Diameter of steel Pipe:
48-219mm.
219-1220 - mm
800-1600 - mm
1000-2400 - mm
Q2. What is Descaling grade?
A:SA2.5?
Q3. What is your anticorrosion coating standard?
A: It can meet SY/T0413-2002 ,GB/T23257-2009, German DIN 30670 ,
DIN 30678 and coating specification requirements from American
Corrosion Association, and DNV . The product pipe fully complies
with SY/T0315-2005 ,CNPC38-2002 "Technical specifications for
double-layer fusion-bonded epoxy powder coating on buried steel
pipe and Canada, American Corrosion Association standards.
Q4. What is Delivery Time
A: 2-3monthes after deposit.
Q5. Production output:
A: It is different output capability as different pipe diameter,
the Max. is 3 to 8 km/day, and annual processing capacity is 2
million square meters (Φ508 mm).
Q6. Coating thickness:
A: 80~800um
Q7. Which country did you sell your 3PE equipment?
A. We have produced nearly 50sets 3PE processing line at home and
abroad. Such as Russia, Iran, UAE, Iran, India, Belarus, Kazakhstan
and so on.
Q8. After-sales service:
A: Warranty period:
Before delivery all the equipment must be trial operated to confirm
the quantity perfectly.
The warranty period is 12 months from the date of pick-up for
mechanical part , and 6 months for the electrical part.
Service:
The seller provides free technical services and provides training
and guidance to buyer operators.
Qingdao Huashida Machinery Co., Ltd is one of the top manufacturers of plastic extrusion machines in
China, specialized in dealing with Steel pipe in terms of anticorrosion and insulation
technology, R&D of the coating technique, design and
manufacture of the equipment for coating, products and materials, researching and development of plastic extrusion equipments, especially of Vacuum Calibrating method PE insulation jacket pipe extrusion line, and PE hollow wall spiral
pipe production line, PE PP sheet extrusion line, and pipe joints and welding tools such
as heat shrinkable sleeve, Electro fusion sleeve etc.Up to now, We have successfully entered the oversea markets of
Russia, Iran, UAE, India, Belarus, Kazakhstan and son on. Our
pipeline production line is nearly 50sets at home and abroad.
