Active Member
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[China]
Address: No.11, Road Changchun,Zhengzhou,Henan,China
Contact name:Angels Zhu
Zhengzhou Halnn Superhard Materials Co., Ltd |
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Finishing 42CrMo hardened steel Gear With halnn Tools CBN Cutting Tools more high efficiency
1. Halnn Tools CBN Cutting Tools Finishing 42CrMo hardened steel Gear
With the development of the society, more and more manufacturers choose pcbn insert hard turning hardened steel. Why they choose cbn insert for hard turning ? What is the advantages of cbn insert hard turning hardened steel?
1.Good Characteristics of cbn insert itself: Halnn non-metal adhesive cbn insert, not only has high hardness, good abrasive resistance and heat resistance, but also has strong impact resistance. It can be used for large allowance and interrupt turning hardened steel with high efficiency.
2.Costs low comparing with grinding process: Grinding process need different grinding machine, However with Halnn cbn insert hard turning hardened steel, it doesn’t need special cutting tools, machines and holders, we can choose common lathe and cnc lathe.
2. PCBN Cutting Tools Characteristics
| CBN Grade | Blinder | CBN Content | Granularity(μm) | Hardness |
| BN-S20 | TIN | 76 | 4~6 | 2900-3100 |
| BN-S200 | TIN | 60 | 2~4 | 2800-3000 |
| BN-H11 | TIN | 70 | 2~4 | 2800-3000 |
| BN-H20 | TIC | 80 | 2~4 | 3100-3300 |
| BN-H05 | TIN | 45 | ≤1 | 2700-2800 |
| BN-H10 | TIN | 50 | ≤1 | 2700-2800 |
| BN-H21 | AL,TINC | 60 | 1~2 | 2600-2800 |
| BN-H05 C25 | TIN | 45 | ≤1 | 2700-2800 |
| BN-H10 C25 | TIN | 50 | ≤1 | 2700-2800 |
| BN-H21 C25 | AL,TINC | 60 | 1~2 | 2600-2800 |
3.Detailed Data of PCBN Cutting Tools
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| Type | Dimension | Grades | ||||||
| L(mm) | φI.C(mm) | S(mm) | φd(mm) | r(mm) | BN-H10 | BN-H21 | BN-K10 | |
| WNGA080404-6S | 8.7 | 12.7 | 4.76 | 5.16 | 0.4 | ◎ | ◎ | ◎ |
| WNGA080408-6S | 8.7 | 12.7 | 4.76 | 5.16 | 0.8 | ◎ | ◎ | ◎ |
| WNGA080412-6S | 8.7 | 12.7 | 4.76 | 5.16 | 1.2 | ◎ | ◎ | ◎ |
4.Pictures of Halnn Tools PCBN Cutting Tools
5.Application Case
| Heavy Interrupted Turning | |||
| Machining Workpiece: | Gears |  | |
| Machining Type: | Heavy Interrupted Turning | ||
| Machining Part: | End Surface | ||
| Workpiece Hardness: | HRC58~62 | ||
| Insert Model: | BN-H21 WNGA120408 | ||
| Processing Type: | Dry Cutting | ||
| Cutting Parameters: | Vc=300m/min,Fr=0.1mm/r,ap=0.3mm | ||
| Machining Effect | |||
| Insert Materials | Cutting Speed | Depth of Cut | Insert Lifetime |
| Halnn BN-H21 | 300 m/min | 0.3 mm | 600 pieces/blade |
| Other PCBN insert | 300 m/min | 0.3 mm | 450 pieces/blade |
6.FAQ
Q. How can we be your agent in our country?
A. Please inform us your detailed company, we will discuss and propose helpful suggestion for you, and to find the best solution for you.
Q. Do you offer free samples?
A. Normally we do not offer free samples, but we guaranty our product’s quality.
Q. Is there cheap shipping cost to import to our country?
A. For small order, Express will be the best, And for bulk order, sea ship way is best but take longer time. For urgent orders, we suggest via air to airport or by Express send to your door.
Q. When you can reply to me when I send you an Inquiry?
A. We promise to reply within 24 hours(not including holidays) on receipt of your inquiry.
