Hardened Steel Bearing Cutting PCBN Inserts Heavy Interrupt Cutting Wind Power Bearings

Bearing as one of the important parts of mechanical equipment, with its performance requirements more and more high. Bearing hardness after heat treatment is high and difficult to process, and the following problems often occur in traditional tool processing:

(1) When the traditional tool goes up, it will wear quickly and affect the production efficiency;

(2) Some parts of the bearing have intermittent cutting conditions, and the tool encounters intermittent parts and is easy to collapse, and the cost of the tool remains high;

(3) The slewing bearing in the wind industry has higher requirements on the wear resistance and impact toughness of the tool after heat treatment.

In the early days of machining with bearings using the turning and grinding process, the choice of conventional carbide inserts often caused rapid wear in the process. Frequent tool changes affected the production efficiency. Later, with the advent of ceramic inserts and PCBN inserts, it was replaced by hard alloys. The insert is used in the turning process of the bearing.

2.Detailed Data of  CBN Cutting Tool

Type	Dimension					Standard Chamfer	Grades
	L(mm)	φI.C(mm)	S(mm)	φd(mm)	r(mm)		BN-H05	BN-H10	BN-H21
CNGA120404-2S	12.9	12.7	4.76	5.16	0.4	S01015 S01020 S01025 S02020 S02025	●	●	●
CNGA120408-2S	12.9	12.7	4.76	5.16	0.8		●	●	●
CNGA120412-2S	12.9	12.7	4.76	5.16	1.2		●	●	●
CNGA120416-2S	12.9	12.7	4.76	5.16	1.6		●	●	●

3.Pictures of Halnn Tools CBN Cutting Tool

4.Application Case of CBN Cutting Tool Machining Bearing 

Hardened Steel Bearing Cutting Insert Heavy Interrupt Cutting Wind Power Bearings with BN-H21 Grade

CBN Cutting Tool		Workpiece Details
Insert Model	CNGA120404-2S	Component	Slewing Bearings
Toolholder model	CCDNN Series	Materials	42CrMo
Previous Cutting Tools	Grinding	Hardness	HRC47-55
Cutting Data		Component and Insert Image
Vc(m/min)	130
Fr(mm/r)	0.5
ap(mm)	3
Machining Effect: With same precision requirements, the efficiency OF CBN Insert is 4 times of grinding process, and the costs only about 20%.

5.FAQ

1. Are you a trading company or manufacturer ?

A: We are a manufacturer and wholesaler for diamond & CBN (cubic boron nitride) abrasives and tools.

2. How long is your delivery time?

A: Generally it is 3 -7 days.

2. Do you provide samples ? Is it free or extra ?

A: Normally we do not offer free samples, we could offer the sample for testing, but shipping fee is to be paid by customer as a company policy!