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Polycrystalline Diamond Composite Wire Drawing Die PCD Blanks

CHN-TOP SCI&TECH CO., LTD.

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Polycrystalline Diamond Composite Wire Drawing Die PCD Blanks

Country/Region china
City & Province changsha hunan
Categories Tool Parts
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Product Details

PCD POLYCRYSTALLINE DIAMOND PCD WIRE DRAWING DIE BLANKS FOR PCD CUTTING TOOLS CARBIDE INSERTS BLANKS FOR PCD DIAMOND

 

CHN-TOP Blanks

Based on the good cooperation with foreign well-known enterprises and scientific research institutions, after years of digestion, introduction, absorption of foreign advanced technology and ideas, we have successfully developed a whole series of polycrystalline diamond blanks(PCD).

And after a long time of testing and practical application, the comprehensive performance of the product(Wear resistance, impact toughness, conductivity, stability, etc.)has approached the international level.

Name: Polycrystalline Diamond

Brand: CT-S&T

Type:

M series-Machining nonferrous metals and nonmetal

W series-Machining nonmetal, especially for woodworking

 

W series

Model

Grit Size

(Um)

Thickness

(mm)

Diameter

(mm)

Abrasive

Resistance

ToughnessConductivityPerformanceApplication
ZT10W101.0/1.6/2.0/3.247.0/55.0MiddleMiddleHighMiddle grit,good combination property, easy to WEDMWoodworking, circuit board, plastic, composite,etc
ZT025W281.0/1.6/2.0/3.247.0/55.0HighMiddleMiddleRough grit, long tools' life, could be WEDMLaminate floor, graphite, sintered ceramic and carbide, composite, etc.
ZT302W30/21.0/1.6/2.0/3.247.0/55.0HighMiddleMiddleGood edge quality and strength maintaining, excllent abrasive resistance and thermal stability good EDM machiningApplication areas include high silicon aluminum alloys, hard cast irons and bi-metal
 

M series 

Model

Grit Size

(Um)

Thickness

(mm)

Diameter

(mm)

Abrasive

Resistance

ToughnessConductivityPerformanceApplication
ZT00551.0/1.6/2.0/3.247.0/55.0LowHighHighFine grit, precision finishing, easy to WEDMAlumium alloy, copper alloy, noble metal, circuit board, etc.
ZT10M101.0/1.6/2.0/3.247.0/55.0 MiddleMiddleMiddleMiddle grit,wide range of machiningLow silicon alumium alloy, copper alloy, graphite, plastic, composite,etc.
ZT025M251.0/1.6/2.0/3.247.0/55.0HighMiddleLowRough grit, long tools' lifeHigh silicon alumium alloy, graphite,plastic, composite,etc
ZT302M30/21.0/1.6/2.0/3.247.0/55.0HighMiddleLowExcellent wear resistance,edge strength,edge quality and good thermal stablityApplication areas include high silicon aluminum alloys, hard cast irons and bi-metal

 

 

 

Machining Service at CHN-TOP

Carbide InsertsNotching, Grinding
PCD/PCBN BlankLaser cutting according to the size
Brazing servicePCD PCBN diamond brazing service
GrindingIndexable inserts grinding service
  

 

Application

PCD cutting tool blanks are widely used in various industries:

1. Woodworking industry

PCD cutting tool blanks fine micron series are suitable for processing solid wood, bamboo, plastic; middle grain sizes are good for universal applications for chipboard, wood composite, MDF, laminate flooring, etc.; The mixed microns and rough micron series are mainly for HPL veneer floor, PVC flooring board, MDF/HDF, and reinforced particle panels.

2. Metalworking industry: Automobile, etc.

Many grades of CHN-TOP PCD cutting tool blanks are good for tooling various materials in automobile, industries.

Our sub-micron PCD is mainly for low Si content alloys to obtain perfect processing surface. The fine micron PCD series are for processing low Si content Al alloys, copper & copper alloys.The middle microns are mainly for <14% Si/Al alloys work pieces. The mixed microns and rough microns are good for tooling >14% Si/Al alloys work pieces, cast iron, carbide, CFRP, titanium and metal matrix composites, etc.

3. Electronic industry (3C)

CHN-TOP PCD products in medium fine grain sizes are also applicable for processing mobile phone frame, key, electronic circuit boards, etc., which require better surface finish.

4. Building materials industry

CHN-TOP PCD product in medium coarse grain sizes are also widely used for processing different materials in building & constructing industry, such as graphite, stone, carbon fiber composite materials, etc., which require higher wear resistance tools.

 

 

CHN-TOP is the company offer comprehensive solutions for diamond tools making

Machines: PCD/PCBN diamond grinding machine, Vacuum brazing machine, laser cutting machine,
chip breaker machines, laser engraving machine and polishing machines
Material: World famous PCD/ PCBN blanks , such as ILJIN, Element six, Hypersion, Adico, CHN-TOP
CTSTC, SF with competive price
Machining service: Cutting for segements, brazing service for MD/PDC cutter, PCBN tools,
Notching service for tools, chip breaker machining service and grinding service
 

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