Multiple paper roll wrapping machine toilet tissue making machine

Multiple paper roll wrapping machine toilet tissue making machine

1. Machine Appearance

Highly efficient packaging machine for wrapping different configurations of toilet rolls and kitchen towels on a single layer or double layer. It can also wrap a single roll or two maxi rolls by FOLD&SEAL style. Due to full servo control, this wrapper is extremely flexible and user friendly.

This roll wrapping machine is easy to operate, it is full servo driven and controlled by the most advanced motion controller SIMOTION D, origin Siemens brand, which make extremely reliable production process possible. It reaches capacity production speed over 140 packs/minute. With a very low cost of maintenance and with compact dimensions, this toilet paper and paper towel wrapping machine is ideal for mid-range or large-range converting lines.

2. General Description

The wrapper is for packaging toilet tissue and kitchen towel rolls with a wide range of wrapping configuration. It is conneted with cutting machine, the end part of a production line. The packing material is plastic film, PE or others. This packing style is very popular in Latin America, America, Europe and others Arabic speaking countries. 

3. Main Features and Advantages

• Continuous motion design

• Motorized adjustments with digital feedback and calculated positions for fast initial pack setup

• Changeover wizard provides onscreen instructions during changeover

• Compliant materials for wide operating window and variations to incoming product

• Large format range

• Limited change parts

• Closed loop film tension control

• Potential film savings with small panels and thinner films

• Flexible layout options and motorized lap seal for left and right film panels

• Fast response seal heater: Benefits include better pack quality, energy and film savings, and faster ramp-up rates

• LED indicators for speed or warning

4. working principle

The rolls are transfered by conveyor belt from front machines of a production line; they are launched in the number of lanes accordingly, which is set by human interface, in the single layer or double layers into in-feeding section, where they are transported and stacked by group of carbon bars mounted on trimming belts. Carbon bars convey the group of rolls on the elevator, which leads them into the area of folding. The foil positioning section brings the packaging film directly above the rolls by transport belts. The folding process is performed by universal side folders, as well bottom folder and counter folder. Side folding is done by innovative air supported mechanical folders. The overhead pack transport section continuously moves the pack through section of side folding and rotating bottom sealer and deliver pack to side sealing section. All motions and functions are fully controlled by the 21 independent servo motors and 6 inverter motors.

Conveyor design

Four-channel motorized belt conveyor, about 4meters long, controlled by inverter, for rolls accumulation.

The group includes series of photo-eyes sensors for controlling the right position and the presence of rolls.

6. Main Technical Parameters

Optional

* 5th lane
* Additional conveyors
* Rolls and packs handling devices

* Roll upender to provide vertical core packs

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