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1000KW 100gsm High Capacity Non Woven Fabric Making Machine Nonwoven Textile Machinery

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Address: Suchu Modern Industrial Park , Chuzhou city , Anhui province , China

Contact name:Fu

Chuzhou Huihuang Nonwoven Technology Co., Ltd.

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1000KW 100gsm High Capacity Non Woven Fabric Making Machine Nonwoven Textile Machinery

Country/Region	china
City & Province	chuzhou anhui

Product Details

s ss sss sms smms nonwoven machine High capacity non woven fabric making machine production line for packaging

Non woven fabrics, also known as non-woven fabrics and needle punched cotton, are composed of directional fibers or random fibers. Because of its appearance and some characteristics, it is called cloth. Non woven fabric has the characteristics of moisture-proof, breathable, flexible, light weight, non combustion supporting, easy decomposition, non-toxic, non irritating, bright color, low cost and recyclable. If polypropylene (PP material) granular material is used as raw material, continuous step-by-step production is carried out through high-temperature melting, wire spraying, wire laying and hot pressing coiling

Characteristics of HHM non-woven production line.

High degree of automation, fully automatic distribution pipeline. It ensures the stability of the machine and saves manpower.

Leading technology, Japan askasen spinneret diameter 0.25mm

International famous brand accessories, Siemens PLC and Schneider electrical components, high performance and reliable technology.

European safety standard, CE standard.

Lower maintenance cost, ultrasonic cleaner + dry ice cleaner, more advanced cleaning system.

Optional, the quality of water treatment exceeds the standard and meets higher filtration standards.

Important data at a glance

Voltage	AC380V,50 Hz
GSM RANGE	10-100GSM
MAX SPEED	500m/min
PRODUCTION CAPACITY	5000ton/year
Material	Polypropylene chips (meltblown PP MIF: 1500-1800; Spunbond PP MIF: 28-45)
Product Width	1600mm:10-100gsm
Max. Roll Diameter	1500mm
Power Consumption	≥800kw
Air pressure	0.5-0.8MPa
Cooling water	5m2/h,20℃ or 2.5m2/h,10℃
Equipment Size	35m(L)X 18m(W)X 12m(H)

S is spunbonded nonwovens (spunbonded nonwovens), single s is single-layer spunbonded nonwovens, double S is double-layer composite spunbonded nonwovens, and three s is three-layer composite spunbonded nonwovens.

They can be durable and disposable. Insulated, conductive. Soft and rigid. Fine density, expandability. Anisotropy, anisotropy. Filtration, breathable, impermeable. Elastic, stiff. Light, loose, warm. It is as thin as a cicada's wing and as thick as felt. Waterproof and wet. Ironing, stitching and shaping. Flame retardant and antistatic. Water permeability, water resistance, wear resistance and plush rise. Aging resistance, good elasticity, high moisture absorption and good water resistance.

Application of spunbonded nonwovens spunbonded nonwovens are widely used in construction, agriculture, medicine and health, packaging and covering, disposable commodity clothing, decorative materials, civil engineering and other fields.

advantage

a . Short process flow, high production efficiency,

B. The whole process from feeding to cloth output is automatically controlled. AC frequency conversion technology (more energy-saving) and touch screen control are adopted. The technology has the advantages of reasonable structure, space saving, high working performance, low production consumption, convenient operation and less operation faults.

PLC control, touch screen operation.

Technical Parameters ( Standard Specification) of Our Nonwoven Machine
	Model No.	Gram Weight	MaxSpeed(m/min)	Capacity(T/Days)	Equipment Size
HH-S (single beam)	1.6m	9-250	150	4-6	18812m
	2.4m			5-7	181012m
	3.2m			8-10	181512m
HH-SS (single beam)	1.6m	10-120	350	8-10.5	451512m
	2.4m			10-15	451812m
	3.2m			13-20	452012m
HH-SSS (single beam)	1.6m	10-100	550	12-17	501512m
	2.4m			16-21	501812m
	3.2m			24-30	502012m

Machine Model	Reifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size	18m-60m(L)10m-31m(W)10m-12m(H)
Raw Material required	PP(polypropylene),additives MFI/MFR:25-40g/10min(spunbonding process) MFI/MFR:800-2000g/10min (Melt-blowning process)
Effective width	1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed	150m/mn-550m/min
Transformer&Power consumption	Transformer require:200KVA-3000KVA Power consumption :500KWH/Ton-1400KWH/Ton
Output per year	1500 Tons - 10000 Tons
Products GSM	8gsm-250 gsm
Applications of products	Industrial:Shopping bags, furniture ,agriculture ,packageing,etc Medical:Surgical gown /cap /sheet /mask ,etc Hygiene: Diapers ,sanitary ,napking , etc.

Advanced technology nonwoven fabric making machine

S Model (Packaging , Agricultural Cover )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-250G/㎡	130KW	1800T
2400mm	9-250G/㎡	180KW	2200T
3200mm	9-250G/㎡	200KW	3300T
4000mm	9-250G/㎡	300KW	4400T
4800mm	9-250G/㎡	400KW	5100T

SS Model ( Baby Diaper ,Medical Products )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-120G/㎡	200KW	3700T
2400mm	9-120G/㎡	2500KW	5100T
3200mm	9-120G/㎡	200KW	6600T
4000mm	9-120G/㎡	300KW	8800T
4800mm	9-120G/㎡	450KW	10000T

M Model

Working width	Fabric	Power input	Consumption	Annual output/Year
1600mm	15-300G/㎡	≈600KVA	3000º-3500º/Ton	800T
2400mm	15-300G/㎡	≈800KVA	3000º-3500º/Ton	1100T
3200mm	15-300G/㎡	≈1000KVA	3000º-3500º/Ton	1500T

SMS Model

Working width	Fabric	Power input	Consumption	Annual output/Year
1600mm	9-100G/㎡	≈800KVA	1300º-1600º/Ton	3200T
2400mm	9-100G/㎡	≈1250KVA	1300º-1600º/Ton	5100T
3200mm	9-100G/㎡	≈1600KVA	1300º-1600º/Ton	7000T
4000mm	9-100G/㎡	≈2000KVA	1300º-1600º/Ton	8700T
4800mm	9-100G/㎡	≈2250KVA	1300º-1600º/Ton	10500T

Width	1600 M
Gsm	9 - 120 gsm
Output per day	8 - 10.5 Ton
Machine Speed	≦ 350 m / min
Transformer	≈ 400 KVA
Power Consumption	650º - 800º / Ton
Machine Size	45 * 15 *12 M

Description Of Non-woven Machine

B.Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->
Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->
Calender---->Winder---->Slitter

C.Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->
Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product

D.Parts of Melt blown nonwoven fabric production line:
Main extruder---->Filter---->Metering pump---->Air heating system---->
Melt blown sprayer(ENKA sprayer)---->Web former---->Winder---->Slitter

E.Melt blown process and technical flow chart:
Raw material----> Melting---->Filtering---->Measuring ---->Air heating---->
Spraying---->Web forming---->Winding----> Cutting---->Final product

Main parts of spunbond making machine

Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

Precisely CNC center hold machining parts beyond customer require.

Exhibition Show with customer

Packaging Details

Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

our service :

1.Machine Inspection

We warmly welcome the customer to come our factory to inspect the production line before delivery . The machines only be delivered when the you accept the quality of the machines and the product.

2.Installation and Training

Once we finalize the production and delivery,we will assign about 1-3 professional engineers both in mechanical and electrical parts to the buyer’s factory for installation and samples test . And the engineers will also train some skilled workers for buyer. The seller will explain, operate and analyse in theory on the spot until the customer can operate the equipment himself. The customer can consult with the seller at any moment if they don’t understand.

3.After-sale Service

If you have difficulties or faults that can not be resolved by themselves during the practical production, we will offer relative technology immediately or assign workers to resolve the problems on the spot.