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14000KW Spunbond Nonwoven Fabric Machine Flexible SMS SMMS SS SSS

Chuzhou Huihuang Nonwoven Technology Co., Ltd.

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Address: Suchu Modern Industrial Park , Chuzhou city , Anhui province , China

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14000KW Spunbond Nonwoven Fabric Machine Flexible SMS SMMS SS SSS

Country/Region china
City & Province chuzhou anhui
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Product Details

flexible design SMS SMMS SS SSS Non Woven fabric machine Production Line

 

SMS non-woven fabric is a kind of composite non-woven fabric, which is made by spunbonded and melt blowing. It has the advantages of non-toxic and tasteless, efficient isolation of bacteria, anti-static, anti alcohol, anti plasma, water repellent, water production, durability, one-time use, anti wrinkle, good elasticity and high moisture absorption.

 

 

Product application

MaterialPP chipWeight range10-150 g/m2
Model

HHM-1.6SMMS/HHM-2.4SMMS

HHM-3.2SMMS/HHM-4.0SMMS/HHM-4.8SMMS

Fabric usage

Medical applicant,shopping bag , packing

Operation suit,face mask, baby diaper.etc

 

 

Technical Parameters

Model

HHM-1.6

SMMS

HHM-2.4SMMSHHM-3.2SMMSHHM-4.0SMMSHHM-4.8SMMS
Effective width1.6M2.4M3.2M4.0M4.8M
Weight range10-100g/m210-100g/m210-100g/m210-100g/m210-100g/m2
Out put per day7-12Ton10-18Ton14-24Ton17-30Ton21-36Ton
Machine speed≦400/min≦400/min≦400/min≦400/min≦400/min
Transformer capacity≦1500KVA≦1600KVA≦2200KVA≦25000KVA≦2630KVA
Power consumption1400º-2000º/Ton1400º-2000º/Ton1400º-2000º/Ton1400º-2000º/Ton1400º-2000º/Ton
Machine Size(L*W*H)45m*18m*12m45m-22m*12m45m*25m*12m45m*28m*12m45m*31m*12m

 

1. Automatic suction device: 1 set

2. Polymer extrusion and meltblown spinning system

(1) Screw extruder

Model: φ170

Screw technical parameters:

Diameter: 170mm

Material: 38CrMoAlA

Surface treatment: nitriding polishing

(2) Filter device

Drive form: hydraulic

Structure: plate type double station hydraulic screen changer

Pressure sensor: input configuration

(3) Metering pump

Extrusion output: 50-120 kg/h

Pressure sensor: both input and output are configured

Drive power: 4.5KW

(4) Melt transportation pipeline and insulation

(5) Combination of melt blown die and spinneret

Die material: SUS630

Die size: 1600mm

Spinneret material: SUS630

Spinneret opening length: 1700mm

Spinning hole diameter: ≤0.25mm-0.35mm (customizable)

Spinning hole length-diameter ratio: 14:1

3. Receiving network system

(1) Receiving networked device:

Line speed: up to 50m/min

Meltblown receiving adjustment range: 200mm

Installation form: It can be moved horizontally, which is convenient for installation, debugging and maintenance

Driving rate: 1.1KW

(2) Suction net fan:

Power: 75KW,

4. Hot air heating system

(1) Atlas air compressor

Boost pressure: 0.7MPa

Power: 120KW~200KW

(2) Air heater

Heating power: 220KW-240KW

Material of tank and pipeline: stainless steel 304

Insulation form: stainless steel seal outside the insulation layer

5. Electret system.

6. Rack platform device:

Steel structure, easy to disassemble, firm and reliable, including stairs, etc.

7. Die head heating power: about 70kw

8. Electrical control box

 

 

 

SMS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-100G/㎡≈800KVA1300º-1600º/Ton3200T
2400mm9-100G/㎡≈1250KVA1300º-1600º/Ton5100T
3200mm9-100G/㎡≈1600KVA1300º-1600º/Ton7000T
4000mm9-100G/㎡≈2000KVA1300º-1600º/Ton8700T
4800mm9-100G/㎡≈2250KVA1300º-1600º/Ton10500T

SMMS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-100G/㎡≈1500KVA1700º-1900º/Ton4000T
2400mm9-100G/㎡≈1600KVA1700º-1900º/Ton6200T
3200mm9-100G/㎡≈2200KVA1700º-1900º/Ton8400T
4000mm9-100G/㎡≈2500KVA1700º-1900º/Ton10500T
4800mm9-100G/㎡≈2630KVA1700º-1900º/Ton12700T
 
 
ITEM NOPRODUCTION (T/Y)SPEED (M/MIN)INSTALLED CAPACITY (KW)POWER CONSUMPTION/TDIMENSION (W*L*H)
1.6m S1500130280800KW*H10m*20m*10.5m
1.6m SS2800250550800KW*H10m*30m*10.5m
1.6m SSS4600320-350800600-800KW*H13m*30m*10.5m
1.6m SMS34002507601100-1400KW*H15m*30m*10.5m
2.4m S2200130340800KW*H14m*20m*10.5m
2.4m SS4200250700800KW*H14m*30m*10.5m
2.4m SSS6900320-350950600-800KW*H15m*30m*10.5m
2.4m SMS510025010001100-1400KW*H18m*30m*10.5m
3.6m S3000130500800KW*H17m*20m*10.5m
3.6m SS5600250900800KW*H17m*30m*10.5m
3.6m SSS9000320-3501300600-800KW*H17m*30m*10.5m
3.6m SMS690025016001100-1400KW*H21m*30m*10.5m
 

 

 

 

 

 

 

 
Machine ModelReifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required

PP(polypropylene),additives

MFI/MFR:25-40g/10min(spunbonding process)

MFI/MFR:800-2000g/10min (Melt-blowning process)

Effective width1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed150m/mn-550m/min
Transformer&Power consumption

Transformer require:200KVA-3000KVA

Power consumption :500KWH/Ton-1400KWH/Ton

Output per year1500 Tons - 10000 Tons
Products GSM8gsm-250 gsm
Applications of products

Industrial:Shopping bags, furniture ,agriculture ,packageing,etc

Medical:Surgical gown /cap /sheet /mask ,etc

Hygiene: Diapers ,sanitary ,napking , etc.

 
 
 


 

M Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm15-300G/㎡≈600KVA3000º-3500º/Ton800T
2400mm15-300G/㎡≈800KVA3000º-3500º/Ton1100T
3200mm15-300G/㎡≈1000KVA3000º-3500º/Ton1500T

 


 

SMMMS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-80G/㎡≈1600KVA1700º-1900º/Ton6200T
2400mm9-80G/㎡≈2000KVA1700º-1900º/Ton8000T
3200mm9-80G/㎡≈3000KVA1700º-1900º/Ton11000T
4200mm9-80G/㎡≈3500KVA1700º-1900º/Ton14000T
4800mm9-80G/㎡≈4000KVA1700º-1900º/Ton16000T

 

Description Of Non-woven Machine

 

1) Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter
2) Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product

 

Description Of Non-woven Machine

 

1) Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->Calender---->Winder---->Slitter
2) Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product

 

 

Main part of Nonwove system

 

 

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

Candle filtration Machine

Filtration Area: 3.5m²; Capacity: 650kgs/h; Filtration Chamber: 2 pcs (switch online); Original:CHINA;

 

 

Spinning Pump

Capacity:300-450Kg/H; Speed:40Rpm/Minute; Drive Motor:Siemens; Original: CHINA/GERMANY

 

Automatic Slitting Machine

Speed:600-800 M/Minute; Min. Slitting width:80mm; Max. Rolling size:1500mm diameter; Auto tensile control:online; Auto meter counting:online; Original:CHINA;

 

 

 

 

Raw Material Dosing Machine

Weight system: by weight; Hopper : 4 pcs; Accuracy:0.01%; Feeding Percentage: 1-99%; Original:USA/ITALY;

 

Precisely CNC center hold machining parts beyond custmer request .

 

 

 

Exhibition show with customer 

 

 

 

 

 

 

PACKING PROCESS

 

We use a double packaging process of plastic and wood :first , we pack the machine parts i plastic so that they are protected from air and ranin , oxidaton or rust . The second part is packed with hard wood to weal the box , to avoid collision deformation , so that the machine handed over to you in good condition as new !

 

 

 

 

How to start the Nonwoven fabric manufacturing business ?

 

All potential buyers should check below factors if you want to produce nonwoven fabrics .

  • Enough project investment : This nonwoven fabric machine cost $200000 to $5000000 Ave.
  • Workshop space for nonwoven fabric machine 200 -500 ㎡,space length 30 meter , width 10 -20 meter , height 11 meter
  • Nonwoven fabric machine operation team 4 - 6 workers
  • Polypropylene raw material and additives 5 tons each day .
  • Stable electricity supply system 380 V.

Our Advantages

 

Our Strengths:

1.Quality Control in whole process, provide individual high cost-effective nonwoven lines, helping customer cost saving.

2.Focus on non woven equipment research and development in 14 years. Install and running more than 400 lines all over the world.

3.Import high precision CNC machine from Japan. The key parts machining in house, ensure to provide high quality machine for each customer.

4.Over 20 person team for machine after sales service.Ensure the customers can get quickly and professional installation and debugged in time.

 

Why choose us

 

1.Machine Inspection

We warmly welcome the customer to come our factory to inspect the production line before delivery . The machines only be delivered when the you accept the quality of the machines and the product.
2.Installation and training
Once we finalize the production and delivery,we will assign 3lots about 4-7 professional engineers both in mechanical and electrical parts to the buyer’s factory for installation and samples test . And the engineers will also train some skilled workers for buyer. The seller will explain, operate and analyse in theory on the spot until the customer can operate the equipment himself. The customer can consult with the seller at any moment if they don’t understand.
If you have difficulties or faults that can not be resolved by themselves during the practical production, we will offer relative technology immediately or assign workers to resolve the

problems on the spot.

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