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1ton 800kw Rapid Melting Medium Frequency Induction Melting Furnace Metallurgy Machine

Luoyang Zhongtai Industrial Co., Ltd.

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Address: No.2-A-609, NO.1 Longyu Road, Jianxi District, Luoyang, Henan, China

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1ton 800kw Rapid Melting Medium Frequency Induction Melting Furnace Metallurgy Machine

Country/Region china
City & Province luoyang henan
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Product Details

1ton 800kw Rapid Melting Medium Frequency Induction Melting Furnace Metallurgy Machine

 

Steel shell medium frequency induction melting furnace

Medium frequency steel shell melting furnace is composed of medium frequency power supply cabinet, compensation capacitor bank, steel shell furnace body, magnetic yoke and water-cooled cable, hydraulic station, tilting furnace control box, etc. Mainly used in smelting steel, iron, copper, aluminium and alloys, with high melting efficiency, good power saving effect, uniform metal composition, less burning loss, fast temperature rise, easy temperature control and other characteristics, suitable for various metal smelting occasions, all maintenance points.

 

Product Advantage

1. Power consumption per ton of iron and steel smelting under normal working conditions is 550-600KW.h.

2. The power factor is maintained above 0.96 in the whole process without additional compensation device.

3. Effectively control high-order harmonics, do not interfere with peripheral electrical equipment, do not pollute the power grid;

4. The frequency range is wide and the optimum resonance state is always maintained during melting.

5. Zero Voltage Scanning Soft Start mode can start or stop at any time under any state, and has no impact on the power supply.

6. Rapid smelting, low production cost, low pollution, in line with national environmental protection requirements;

7. It can be melted directly from the cold furnace, the solution can be emptied completely, and the variety of melt can be changed conveniently.

8. Flexible and convenient power regulation, continuous and smooth regulation, uniform and easy to control temperature, less oxidation and burning loss, and uniform metal composition;

9. The furnace shell is made of steel or cast aluminum alloy, which covers a small area. The furnace body is easy to overturn and topple, and manual, electric and hydraulic methods can be used.

10. Leakage alarm device, timely and effective protection of personal and equipment safety;

11. The lining ejection mechanism makes the lining replacement fast and efficient, and improves the production efficiency.

 

Working principle

The basic principle of induction heating is adopted in the medium frequency steel shell melting furnace. Induction heating is a method of heating the load with induction current generated by electromagnetic induction in the load itself. The law of electromagnetic induction e=W*-d/dt is also applied.

 

 

Key Technical Parameter of Melting Furnace

NoItemParameterRemarks
1Rated Capacity1T3phase 50HZ/60HZ
2Rated Power700KW 
3Rated IF Frequency1000HZ 
4Capacity of Transformer800KVA 
5Secondary Voltage3φ380V 
6Rectifier Pulse3phase and6pulses 
7Inductor Voltage1600V 
8Melting temperature1750℃Depends
 

The Supplying Scope

NoItemquantityParameterRemark
1

Power supply cabinet

1set800kw/100hz380V
2

Furnace body

2pcs

1T

 

aluminum shell
3

Capacitor Group

1set0.75-1000-1S 
4

Water-cooled cables

2pcs4.5meters 
5

Main control board

1PCS0.96B 
6

Reduction box

2set#431 
7

Crucible

1PCS1T 
8

可控硅

Thyristor

8pcs

KK1000/1800

KP1000/1600

 
 

Key Technical Parameter of Melting Furnace

NoItemParameterRemarks
1

Rated Capacity

1000KG 
2

Rated Power

800KW 
3

Rated IF Frequency

1000HZ 
4

Capacity of Transformer

800KVA 
5

Secondary Voltage

3φ380V 
6

Rectifier Pulse

3phase and6pulses 
7

Inductor Voltage

1600V 
8

Melting time

50minutes/batch 
9

Melting temperature

1700℃ 
 

 

 

 

 

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