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PCB SMT AOI Inspection Equipment Machine High Resolution

Dongguan MENTO Intelligent Technology Co., Ltd.

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Address: NO.1,Minxing1 Road,Shangjiao Community Chang`an Town,Dognguan City,Guangdong Province.CHN.

Contact name:Xiao

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Dongguan MENTO Intelligent Technology Co., Ltd.

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PCB SMT AOI Inspection Equipment Machine High Resolution

Country/Region china
City & Province guangdong
Categories Publications
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Product Details

 
 
 
2D Automated Optical Inspection Online Single-Track
ModelK2005
Testing CapabilityTest itemsCHIP component body, CHIP component solder joints, characters, DIP solder joints
Minimum componentCHIP:01005 Pitch:0.3mm
Detection MethodDeep Learning, Image Processing
Optical SystemCamera5MP high speed color industrial camera
Telecentric Lens0.345X/0.22X/0.17X
Resolution10um/15um/20um
FOV24x20mm/36x30mm/48x40mm
Detection Speed3FOV/s
Software SystemOperating SystemUbuntu 20.04
Mechanical PropertiesPCB thickness0.3~10mm(Warp≤5mm)
Component HeightUpper 30mm, Lower 84mm(special height can be customized)
Driving deviceServomotor+Ball Screw+Linear Guideway
Moving speedMax.600mm/sMax.800mm/s
Positioning accuracy≤8um(after calibration)
PCB transport guidePCB rail transportation height:900+20mm(from ground to PCB rail transportation surface)
600mmx700mm
Minimum distance between PCBs:≤90mm
ParametersCuring methodAC220V/50Hz/2000W
Detection screenW1000mmxD1380mmxH1600mm(without foot 100±20mm)
Accuracy1100KG
Re-measurement Accuracy≥0.5MPa
Wafer Ring SizeTemperature:5~40℃, relative humidity 25%~80%(no frost)
Number of wafers handledsimultaneouslyStandard SMEMA interface

 

 

 

 

 

 

 

Product Features - Vision Systems(Online Single-Track)

 

Product testing capabilities(Online Single-Track)

  1. Misplacement 2. Missing Component 3. Polarity Reversal 4. Non-Wetting 5. Solder Hole 6. Collinear Anomaly 8. Pin Warpage

9. Insufficient Soldering 10. Short Circuit 12. Offset 13.DIP Component Missing 14.DIP pins unextended....

         Misplacement                      Missing Component       Polarity Reversal                          Non-Wetting                                  Pin Warpage

 

                   Normal                                               Pin float                                       Insufficient      Soldering                                     Bridging

 

Fast programming(Online Single-Track)

1. Automatically import database

2. Whole board parameter tuning

3. One-click link to the public library for components 4.Standard library

 

 

Offline programming(Online Single-Track)

Online and offline (office) non-stop machine parameter tuning.

 

 

Component collinearity detection(Online Single-Track/1.2m online Single-Track)

 

1. Calculate the rotation angle of the component

2. Calculate the range between the maximum and minimum offset of the component

3. Distance between components

4. The distance between the component and a reference point or a line

 

Collinearity detection (collinearity, absolute distance, collinearity range,component spacing)

 

Comprehensive MES data interfacing capabilities and powerful SPC system(Online Single-Track)

1. Real-time statistics of the top 10 alarm components

2. Enables setting an alarm count to automatically halt upstream equipment.

3. Export the entire board image of each PCB in real time for subsequent traceability

4. Indigenously developed MES interface supports standard and customized formats.

 

        Summary                   Total percentage           Top 10 defect types   Top 10 defect components Top 10 False Positive components   Pareto chart of the top 10 defect types

 

 

Labor-saving mode

Through data transmission and other methods, one person can review the AOI alarm data of multiple lines, thereby realizing a labor-saving mode.

 

Solder Paste           Printer            SPI                    Chip mounter               Pre-reflow                  AOI Reflow oven     Post-reflow AOI    Collector

 

 

Product Features - Equipment Platform

The three-section track is detachable and can be changed according to the length of the product. It can be applied to various products and lines in the workshop.

1. The integral casting platform effectively eliminates structural stress and lays the foundation for machine accuracy and stability.

2. Pull-out electronic control component platform makes maintenance more user-friendly.

3. Professional and beautiful appearance design, more in line with ergonomics and visual aesthetics.



Product inspection capabilities
Misplacement                                                                                        offset                                       tilt                   common defective


     Missing Component                                                            Socket offset                                                 Diode offset    Insufficient glue glue offset

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