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Double-layer small flat vulcanizer for Rubber

Dongguan Liyi Environmental Technology Co., Ltd.

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Address: Room 202, Building 5, 96 kechuang road, Lianke Innovation Center, Nancheng District, Dongguan, Guangdong, China.

Contact name:Victoria Li

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Double-layer small flat vulcanizer for Rubber

Country/Region china
City & Province dongguan guangdong
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Product Details

Double-layer small flat vulcanizer

(Electric heating and water cooling)

 

Application:

This series of flat vulcanizers are the main equipment for pressing and molding various rubber model products and non-model products, and can also be used for pressing various thermosetting plastics and foaming rubber and plastic products. It has independent power mechanism and electrical system, and adopts button centralized control. The working pressure and heating temperature can be adjusted within a certain range. This model is divided into manual and semi-automatic.

 

Features:

01. The main body of the equipment adopts seamless welding technology.

02. The exterior is treated with high temperature baking paint to prevent rust.

03. The upper and lower heating platens are quenched by tool steel, which is rust-proof, wear-resistant and high-hardness.

04. The parallelism of the upper and lower heating plates:0.1mm;Flatness of platen: 0.03MM.

05. Temperature uniformity within 1 degree.

Adjustable pressure.

07. Independent research and development of program controllers.

08. Taiwan Delta PLC touch screen operation, more convenient, faster and more beautiful.

09. Programmable control experiments to obtain more specific and real experimental data.

 

Characteristics

1. Independent control system, which can shield the operation interference information source.

2. Separately control the electric box: The shield cannot work normally in a high temperature environment due to the influence of the high temperature in the experiment.

3. The equipment is equipped with multiple protection devices: leakage protection, over-temperature protection alarm, low-voltage protection, operation protection, and emergency shutdown.

4. The equipment has its own exhaust gas discharge system. During the test process, the exhaust gas is discharged from the laboratory to the designated space to ensure the hygiene of the laboratory.

5. The device comes with three-color light alarm.

 

Project 型号

Model

LY-6014C-10LY-6014C-30LY-6014C-50
Pressure Capacity10T30T50T
Pressure GaugeThe double node pressure is adjustable, and the pressure adjustment accuracy is 10%
Platen Size (mm metric)250*250/300*300/350*350/400*400/450*450/500*500/600*600【mm】

Hot Plate Material

 

High temperature resistant imported steel plate, surface carbonization and quenching, special treatment for fast heat conduction, parallel pressure and no deformation, wear-resistant.
Platen Hardness50~60HRC
Platen Flatness≤0.03mm
Platen Parallelism≤0.16mm
Temperature RangeNormal temperature -250°C [customizable maximum temperature of 500 degrees] [choose one based on the quotation]
Temperature Uniformity1.5℃【The bigger the platen, the higher the temperature, the worse the temperature uniformity】
Temperature ControllerPrecision module, with PLC touch screen control, touch screen display, numerical display.
Temperature Control MethodThe temperature control motherboard is precisely controlled, and the self-tuning is matched with high-precision sensors. The temperature control accuracy is ±1.0 °C.
TimerThe setting display in the touch screen, the time range is 0.1S~99min~9.9hr
HeaterHeating mold built-in cylindrical type [Configure different power according to the platen area, package platen temperature uniformity, not the same power]
Heating TimeRoom temperature~160℃ takes about 15min
Two Hot PlatesThe hot plate can be set separately to control the temperature
Heating MethodElectric heating
Two Cold PlatesWater cooling laminates temperature controlled by water temperature
Cooling MethodTap water cooling/chiller cooling
Hydraulic SystemCREE.6 hydraulic flow closed-loop control system is adopted, the oil pump drives high-performance electro-hydraulic and the piston of high-precision non-resistance oil cylinder executes the constant-rate control mode, and has the function of automatic pressure compensation. One-time pressurization automatically compensates for pressure, with strong load force and stable lifting. Automatic pressurization, maintenance and pressure relief.
Cylinder StrokeMax 150mm [customizable]
Cylinder Rate11mm/s
Pressure Gauge0~200kg/sq.cm
Mold Opening MethodFully automatic rise and fall (with manual and automatic dual functions)
Safety DevicesSafety shield, safety gate.
Number of Safety Devices4 pieces
Matching Mold Frame [optional]Customized
Host Volume(W×D×H)1100×550×1500 mm(W×D×H)1100×650×1500 mm(W×D×H)1200×750×1650 mm
Voltage3∮,AC220V3∮,AC380V3∮,AC380V
Total Weight≈550kg≈700kg≈780kg

Specifications:

Configuration List:

NameQuantity
AC Motor1 set
Vulcanizer Motherboard1 set
Upper and Lower Die Sensor2sets
30T Oil Cylinder1set
Hydraulic Station

1set

RVG-03 Guided Relief Valve1set
Control System1set
Touch Screen16 roots
Upper and Lower Die1set
Heating Pipe1set
Filter1set
Pressure Transmitters1set
Pressure Module1set
Exhaust Fan1set
Leakage Protectorup and down
Fuse3sets
Cavity Protection Electric Box3sets
The Electromagnetic Valve2sets
Contactorsome
Solid State1set
Electric Wire16 roots
Host1set

 

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