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[China]
Trade Verify
Address: No. 115 Zhujia road, Lujia town,Kunshan,Jiangsu Province
Contact name:Jerry
Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. |
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Verified Suppliers
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Compact vial filling line,Space-saving vial filling equipment, liquid vial filling compact line for vials-LYKXGF2-30
The Vial filling line consists of the LQCL series vertical ultrasonic bottle washing machine, HACO hot air circulation oven, and XKFG series liquid filling and stoppering machine, which can be used as a synchronized line or standalone units. This system is specifically designed for the production of 2-25ml insulin vials. It is capable of performing over twenty different processes, including spray rinsing, ultrasonic cleaning, external bottle washing, continuous dual-cycle internal bottle washing, air blowing, fresh water rinsing, continuous dual-cycle air blowing, external bottle air blowing, preheating, sterilization and heat source removal through drying, cooling, pre-filling air flushing, filling, post-filling air flushing, and stoppering.
The LQCL series vertical ultrasonic bottle washing machine is equipped with advanced ultrasonic technology to ensure thorough cleaning of the vials. It includes multiple washing stages such as spray rinsing, ultrasonic rough cleaning, external wall water flushing, and continuous dual-cycle internal water flushing. This process guarantees the removal of any contaminants or residues from the vials, ensuring a clean and sterile environment for the subsequent filling process.
| Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
| Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
| Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
| Clarity | >99% | ||
| Breakage rate | <0.5% | ||
| Filling Torlerance | 1.5 % | ||
| Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr | ||
| Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr | ||
| Pass rate of stopping | > 99% | ||
| Pass rate of capping | > 99% | ||
| vacuum pumping speed | 60m3/h(external distribution) | ||
| Exhuast volume | 3500-4800m3/h | ||
| Weight | 9300 KGs | ||
| Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
| Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
The HACO hot air circulation oven plays a crucial role in the Vial filling line by providing efficient drying, sterilization, and heat source removal. After the vials undergo washing and rinsing processes, they are transferred to the oven for preheating, drying, and sterilization. The hot air circulation system ensures uniform heat distribution, effectively removing moisture and sterilizing the vials to meet stringent quality standards.
The XKFG series liquid filling and stoppering machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The machine is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.
In conclusion, the Vial filling line integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and liquid filling and stoppering machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.
