Home Companies Jiangsu Liangyi Co.,Limited

1.2235(DIN 80CrV2,AISI L2,80 CrV 2)Forged Forging Tool die Steel Hubs housing shell Sleeves Bushes Bushing

Jiangsu Liangyi Co.,Limited
Active Member

Contact Us

[China] country

Address: Chengchang Industrial Park,Huangtu Town,Jiangyin City,Jiangsu Province,China

Contact name:Antonio Zhou

Inquir Now

Jiangsu Liangyi Co.,Limited

1.2235(DIN 80CrV2,AISI L2,80 CrV 2)Forged Forging Tool die Steel Hubs housing shell Sleeves Bushes Bushing

Country/Region china
City & Province jiangsu
Categories Moulds
InquireNow

Product Details

We are professional 
1.2235(DIN 80CrV2,AISI L2,80 CrV 2)Forged Forging Steel Hubs housing shell Sleeves Bushes Bushing  factory from china

Chemical Composition (in weight %)
 

CSiMnCrMoNiVWOthers
0.800.330.400.55--0.20--


Description
Low alloyed Cr-V cold working tool steel.

Applications
Circular saws for timber, saws for non ferous, machine saws, measuring tools, tools for wood working (axes, knivesp, punches, guide rods, twist drills, reamers, ejector pins, dentist's drills.

Physical properties (avarage values) at ambient temperature
Modulus of elasticity [103 x N/mm2]: 210
Density [g/cm3]: 7.80
Thermal conductivity [W/m.K]: 33.5

Soft Annealing
Heat to 710-850oC, cool slowly in furnace. This will produce a maximum Brinell hardness of 220.

Stress Relieving
Stress relieving to remove machining stresses should be carried out by heating to approx. 650oC, holding for 1-2 hours at heat, followed by air cooling. This operation is performed to reduce distortion during heat treatment.

Hardening
Harden from a temperature of 810-840oC, 780-810oC followed by oil (up to diamter 15 mm) or water (for diameter higher then 15 mm) quenching Hardness after quenching is 64 HRC.

Tempering
Tempering temperature: See the data bellow.

 


Increased carbon content heat resistant qualities
Greater tensile yield strength
Greater short and long term creep strength

Product Flow
1.Inquiry with drawings in details.
2.Confirm steel material, chemical compositions, mechanical properties, tolerance.
3.Confirm payment terms,order materials or check material in stock.
4.Check material chemical compositions, material weight, dimensions.
5.Cut materials record weight, making mould for casting of pr-hearting for forging.
6.Forging ratios, heat treatment ,dimension check.
7.Rough machining, UT test,heat treatment.
8.Semi-finish, quenching,
8.Fine machining, UT test, dimension inspection, mechanical properties test.
9.Customer inspection, packing, delivery arrangement.
Steel ingot making
EAF+LF+VD/VAD or ESR
Manufacturing process
EAF + LF + VD+ Forging+ Normalizing & Tempering + Rough machining + UT test + Quenching & Tempering + Precision machining
Report
Chemical composition report, Physical properties report, Heat treatment report, Dimensional inspection report, NDT report
Nondestructive test (NDT)
UT ( ultrasonic testing ), MT ( magnetic particle testing ), PT ( penetrant testing)
Quality certification : ISO 9001: 2008, IQNET
 

Forged ratio:

 

no less than 4:1

 

Technical Data:

 

According to the customer's requirement of Chemical Composition, Physical Properties and Mechanical Testing

 

Test:

 

Ultrasonic test according to SEP 1921-84 G3 C/c

 

Certificate of Quality

 

in addition the normal terms, production process, the mechanical property forged ratio, UT test result, Grain size, heat treatment methods and the sample of is shown on the Certificate of Quality

 

Marking:

 

Grade, heat NO. length will be stamped one each bar with required color

 

Payment:

 

30% advance by TT; Balance pay before the shipment against shipping documents or irrevocable LC at sight

 

 

 

  • Certification:
    ISO 9001:2008, PED Certificate,API, TUVRheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA, Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK);

 Forging & Heat Treatment Equipment List

  • Name & Description

    Forging Handling Capacities 

      Quantity

    3150 Tons Free Forging Hydraulic Press

    Max. Single Forging in 28 Tons

    5000mm Diameter Rolling Forging Machine  

    Max. Single Forging in 16 Tons

    1

    8 Tons Free Forging Hummer

    Max. Single Forging in 7.5 Tons 

    1

    6 Tons Free Forging Hummer

    Max. Single Forging in 5.5 Tons 

    1

    Tons Free Forging Hummer

    Max. Single Forging in 4.5 Tons 

    1

    60 Tons Forging Handling Operator  

    Max. Single Forging in 45 Tons  

    1

    10 Tons Forging Handling Operator 

    Max. Single Forging in 7.5 Tons   

    1

    80 Tons Crane

    Max. Single Ingot in 80 Tons 

    60/30 Tons Crane

    Max. Single Ingot in 60 Tons 

    1

    30/10 Tons Crane

    30/10 Tons 

    4

    Trolley Heat Furnace

    5000*1500*1200 mm  

    3

    Trolley Heat Furnace

    8000*2000*1600 mm  

    Trolley Heat Furnace

    6500*1500*1200 mm  

    3

    Vertical Heat Furnace

    Ø2500*10000 mm

    2

      Total Forging Equipment Quantity

    24          

     

 

Hot Products

We are professional A182-F6nm(F 6NM,UNS S41500,1.4313,X3CrNiMo13-4)Forged Forging high pressure ...
We are professional AUNS S31803(1.4462,AISI 318 LN,318LN,X2CrNiMoN22-5-3,318S13,SAF 2205)welding ...
We are professional 310 Moln Forged Forging Check Control Globe Valve Body Bodies Blocks(UNS S31050...
We are professional X2CrMnNiMoN26-5-4/1.4467/X2CrMnNiMoN26 5 4/X2CrMnNiMoN26.5.4 duplex stainless ...
We are professional 316L Modified(AISI 316LMOD,316L Mod,1.4435,724L,X2CrNiMo18-14-3) Forged Forging ...
We are professional IN738LC Inconel 738 IN-738LC Inconel 738LC gas turbine blade vane forged forging ...