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2M Height Automatic Double Glazing Making Machine With Automatic Sealing Robot

Jinan Lijiang Automation Equipment Co., Ltd.

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Address: Block B 1307, Green Square, Huaiyin District, Jinan China

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2M Height Automatic Double Glazing Making Machine With Automatic Sealing Robot

Country/Region china
City & Province jinan shandong
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Product Details

Two Meters Height Double Glazing Glass Processing Line With Automatic Sealing Robot Machine

 

1. Vertical Insulating Glass Production Line

 

 

Main Features:

• The line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

• PLC control system, touch screen interface

• Using Siemens servo motors

• Applicable to produce double glass, triple glass

 

Optional functions:

• Step glass with optional edges

• Shaped glass

• Filling argon gas automatically

• Air-floating technology to transfer glass

To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

 

• Pressing and filling 2 pieces of IG units, totally 8 sections

 

 

 

Main Features

• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%

• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly

• High-speed IG processing line, we have obtained patent rights in China in 2019

• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman

• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)

• From transfer part to pressing part, each part is divided

• Suitable for mass production in a factory. Ultra-fast speed

 

Details introduce of the LJBZ2535G

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• Pre-washing (Optional)

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

 

03 discharge section

• Storage glass

 

04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

06 pressing and filling section

 

Main feature:

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

 

 

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

07 discharge section

• Storage glass

• Can be connected to sealing machine

 

Technical data

Max. glass size2500mm*3500mm
Max glass size for filling gas2500mm*3200mm
Min. glass size280mm*450mm
Glass thickness3-15mm
Insulating glass thickness60mm
Glass washing speed2-10m/min
Glass conveyor speed45m/min
Washing brushes3 pairs of soft brushes with 0.1mm hair
Water supplyWater consumption:0.5t/h conductivity:40μs/cm
Air supplyFlow: 0.8m/min
Air pressure≥0.8MPa
Total power3P 380V 50HZ 40KW
Dimension23500*3500*3700mm
Weight6500kg

 

 

 

Electrical parameters

NAMEORIGINBRAND
PLCGermanySIEMENS
Low voltage electrical applianceGermanySIEMENS
Frequency converterGermanySIEMENS
Servo motor for step glassJapanFUJI
Photoelectric switchGermanySICK
Micro SwitchTaiwanTEND
Button and indicator lightFranceSCHNEIDER
Touch screenTaiwanWEINVIEW
Intermediate relayJapanOMRON
Brush motorChinaQINGHUA
Water pumpChinaLINGXIAO
GuideTaiwanHIWIN
Pneumatic ComponentsTaiwanAIRTAC
IG line without filling gas online

 

 

NAMEORIGINBRAND
Servo motorGermanySIEMENS
PLCGermanySIEMENS
Low voltage electrical applianceGermanySIEMENS
Frequency converterGermanySIEMENS
Transfer motorTaiwanLINHAI
Brush motorTaiwanLINHAI
Water pumpChinaLINGXIAO
GuideTaiwanHIWIN
Pneumatic ComponentsTaiwanAIRTAC
Electric gaugeChinaMIRAN
Photoelectric switchGermanySICK
Micro SwitchTaiwanTEND
Button and indicator lightFranceSCHNEIDER
touch screenTaiwanWEINVIEW
Intermediate relayJapanOMRON
IG line with gas filling online

 

 

2. Vertical Insulating Glass Sealing Robot LJTJ2540 

 

Main Features:

• Japan Yaskawa servo system control, 8 axes, 7 sets of servo control system, full automatic and high-efficiency sealing machine

• 4 sections, can storage glass

• Adopt timing belt, smooth transfer and accurate position

• Automatically repair glass corners with scraper and roller

• Automatically measure glass size, glue depth (30mm) 

• Every auto-function is with manual operation

• Can coat double glass

• Shape glass with optional edges, step glass, triple glass (Optional)

 

• One set of booster pump controls two groups of sealants (Optional)

• Can use silicone, polysulfide and silicone structural sealants

• Glue head is in the front of the machine, which is easy for coating step glass

• Can be connected with insulating glass processing line

• With code scanning function (Optional)

Technical data

Max. glass size2500*4000mm
Min. glass size400*300mm
Glass thickness12-50mm
Working speed5-40m/min
Air pressure≥0.6MPa
Squeeze pressure32MPa
Voltage power380V 15kw
Overall dimension11000*2000*3500mm

 

Electrical parameters

NAMEORIGINBRAND
Servo motorJapanYASKAWA
Servo driverJapanYASKAWA
CPUJapanYASKAWA
Low voltage componentGermanySIEMENS
GuidewayTaiwanHIWIN
Switching power supplyTaiwanMW
Sensor switchKoreaAUTONICS
Pneumatic componentJapanSMC
Touch screenChinaGAOSHAN
Servo motorJapanYASKAWA
Servo driverJapanYASKAWA

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