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Coated Insulating Glass Production Line By Multiple Production Lines Deep Processing

Jinan Lijiang Automation Equipment Co., Ltd.

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Coated Insulating Glass Production Line By Multiple Production Lines Deep Processing

Country/Region china
City & Province jinan shandong
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Product Details

Processing and Produce of Coated Insulating Glass by Multiple Production Lines Deep Processing of Double-sided Laminated Glass
Product Description
LJBZ2535 Automatic Vertical Insulating Glass Production Line
The whole LJBZ2535 Insulating Glass Production Line has 7 sections: 01 transfer section; 02 washing machine; 03 discharge section; 04 inspection and installation section; 05 transfer section; 06 pressing and filling section; 07 discharge section. Optional Functions: •Step glass with optional edges •Shaped glass •Filling argon gas automatically •Air-floating technology to transfer glass •PLC control system, touch screen interface •Using Siemens servo motors •Applicable to produce double glass, triple glass To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.
The 2nd part: the washing and drying section.
 
In this glass cleansing section, there are three pairs of smooth brushes and 4 pairs of water spray for washing and drying glass. The air knife goes with the flow designed, which phase constantly maintains the proper and appropriate distance between the glass and air knife in the press and layout section. ( Entirely as equal as the LISEC ) The switching wheel from this section: The front and again switch wheel is all-direction moved, all actively transferred. Whatever the glass dimension is huge or small, it constantly ensures the glass pass by thru smoothly. ( Entirely as equal as the LISEC ) The axle and bearing of brushes undertake all stainless steel, which ought to maintain the computing device can washing stabilized and the use of for a lengthy time. The total drying computing device makes use of a sound insulation design, which ought to minimize noise air pollution effectively.
The 6th parts: the pressing and gas filling section.
In this section, it may want to undertake on line enter the appropriate fuel share value, all the records may want to exhibit off on the contact screen, and at some stage in the fuel filling processing, the contact display screen can exhibit off the complete fuel submitting procedure visually. However, how to exhibit off the share of the argon fuel filling on the contact display online, is vital technological know-how for insulating glass production. Jinan Lijiang Glass, which is the first and the solely manufactory, ought to grasp this science very nicely from China. There is no doubt that it ought to be very beneficial for clients when argon fuel is filling, it will exhibit off the total processing on the screen. When it reaches the purchaser putting data, It will alarm and quit immediately. So it no longer solely can shop the argon fuel however additionally can keep the processing time. By the way, the backside of fuel filling is our exceptional structure. (Entirely as identical as the shape of LISEC) The total press and gasoline filling part is divided into 5 components (per 750mm), when the small measurement glass (less than 750mm) passes via the urgent and gasoline filling section, solely one section should work. When the distinction dimension glass, which glass is greater than 750mm however much less than 1500mm, passes thru the urgent and gasoline filling section, it will two components work, no want the entire press and gasoline filling area work, to saving extra the argon gas.
Advantages & Features

 

 
 
Benefits & Advantages
 
Adopt SIEMENS control system, keep stable performance PLC control system, touch screen interface Automatically adjust the depth of glue with digital display Using servo to control system, modular function, superposition function Applicable to produce stepped IG, triple IG and shaped IG Two pieces of IGU can be made and filled with argon gas in one time (Optional) Min & Max glass sizes can be optional European design concept, simple and smart operation; the world-famous brand of core components, ensure stable operation and long service life; It is designed for processing high quality glass, such as reflective glass, Low-E glass, reflective glass and tempered glass; Large glass processing size, various models and customization available; Large production capacity, output 1,000pcs in working days; It can be used for two-layer, three-layer, pad and glass with irregular shape; Automatic air gas filling during the glass paper assembly process.

 

The coating inspection
 
To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch low-e Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use the photoelectric detection, and it's actually little hard to recognize for higher transparent)

 

The pressing box uses the high precision servo motor.
The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with traditional hydraulic station. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

 

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.
It has 6 brushes which are all soft brush, could wash and dry more difference types and sizes ofr low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass washing and drying.

 

The whole washing machine all uses #304 stainless steel materials
The whole washing and drying section adopt #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and service life is much longer than other suplliers.

 

Air floating technology - Optional
The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big and thick glass pass through smoothly. The equipment adopts the new air – floating technology uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

 

The first one to use adjustable points to ensure that the platen will never deform.
The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical andstraight all the time after used over 10 or 20 years.
Main Technical Parameter
Item.
Spec.
Max. glass size
2500mm*3500mm
Min. glass size
280mm*400mm
Glass thickness
3-15mm
Insulating glass thickness
50mm / 60mm
Glass washing speed
2-10m/min
Glass conveyor speed
45m/min
Washing brushes
3 pairs
Water supply
Water consumption:0.5t/h conductivity:40μs/cm
Air supply
Flow: 0.8m/min
Air pressure
≥0.8MPa
Total power
3P 380V 50HZ 40KW
Weight
6500kgs
Name
Brand
Servo motor
Germany Simens
Servo driver
Germany Simens
Servo motor
Germany Simens
Servo motor
Germany Simens
PLC
Germany Simens
Low voltage component
Germany Simens
Frequency converter
Germany Simens
Switching power supply
Taiwan MW
Optoelectronic switch
Korea Autonics
Pneumatic component
Taiwan Airtac
Pneumatic component
Taiwan Airtac
Touch screen
Taiwan Wenview
Travel switch
Taiwan (TEND)
Relay
Japan Omron
Button and indicator light
French Schneider

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