Vertical Insulating Glass Machine Outside Assembly Flat Press Production Line

Hot-sales and Best-quality Vertical Automatic Insulating Glass Outside Assembly Flat Press Production Line with high-efficiency

Usage:LBW2500PB Vertical Automatic Insulating Glass Outside Assembly Flat Press Production Line is a high-efficiency insulating glass processing equipment.This line can not only produce ordinary insulating glass but also for low-el insulating glass. It is a better mass production equipment to produce insulating glass with high automatic degree, high efficiency, easiness of operation and maintenance.

Technical parameter

Structure and Function for Each Part

This production line is composed of feed section, washing and drying section, transition and storage section,light inspection section and spacer bar location section, assembly outside section ,inside flat press section, and tilting table.

This line is controlled by PLC and realize the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.

There are two operation methods in the control panel: ‘automatic’ and ‘manual’. If the separate operation of each section or maintenance is needed, the ‘manual’ operation method is needed.

The structure and function of each section are as following.

1) The entire machine’s operation uses the man-machine contact surface(it has Chinese and English languages):

Operates direct viewing and convenient, the running status is dynamic demonstration, the frequency conversion velocity modulation; the maximum speed may amount to 45 meters/Minute (basis user demand, but also May suitably raise the speed).

2) High production efficiency:The big glass can move at the full speed, the small glass is possible to stop in storage area, and stay at the storage area temporarily, also the clean glass may input continuously.

3) Conserves energy interrupted type automatic operation system:

Entire machine uses the energy conservation interrupted type automatic operation system, when glass movement to the photoelectric sensor of the end of the input conveyor, the brush, the water pump, the air blower will be start automatically, when the production is interrupted, the brush, the water pump, the air blower will automatically stop, the section of the equipment which was occupied moves in full speed, other parts which do not work are at the intelligence dormant state, so it is energy saving.

2.1 Washing part:this part has three pairs of brushes(the material is high -temperature nylon wire ) and a pair of sponge roller. The brushes are driven by three synchronous motorsseparately and the movement is stable. Three pairs of tubular rollers type of hair brushes, use High Temperature Resistant and soft nature hair brush, fully guaranteed the coating glass especially the LOW-E glass layer stratification can not be destroyed.

2. Install 6 motor. from one motor with one pair brush to one motor one brush.it can last the usage life of the washing and drying section.

3. it adopts custom-made and imported nylon, front is three pairs of soft brushes(Φ0.7mm), back is three pairs of hard brushes(φ0.1mm),it last the brushes life.

4. According to the glass thickness, automatically control the spacing of the drag roller, it does not need any other manual adjustment for the glass that has different thickness.

5. The washing and drying section adopts stepped frequency conversion governor, which make the glass run at the appropriate speed stably.

6.Use four levels of cleans, guarantee the best clean effect. The clean section uses the high quality stainless steel completely; the part, which may contact with water, uses the stainless steel or the copper nature material.

2.2 Drying part:the air enters into the air knife from the top. The distance between the air knife and the glass should be adjusted according to the thickness of the glass in order to guarantee the drying effect. Air passage adopts the most advanced design and increase the drying speed and productivity.