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Durable SMC Core / Soft Magnetic Composite Materials Shape Customized

Ningbo Longjian Magnetic Industry Co., Ltd.
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Address: No.364 Kangyang Road Huangdai Town Xiangcheng District Suzhou

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Ningbo Longjian Magnetic Industry Co., Ltd.

Durable SMC Core / Soft Magnetic Composite Materials Shape Customized

Country/Region china
City & Province suzhou jiangsu
Categories Magnetic Materials
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Product Details

Coil Shape SMC Core Size Customized Surface Smooth For Industrial Magnet

 

SMC core is a kind of new type of material product prepared by high-purity iron powder as the main raw material, insulating the surface of powder particles, and using powder metallurgy technology to form and heat-treat. It has low high-frequency eddy current loss, high saturation magnetic induction, can be processed into complex 3D structure products, and uses SMC core, which has a small motor size reduction, power consumption reduction, wire saving, and assembly simplification.

 

1. SMC technology advantages:


Soft Magnetic Composite (SMC) is a new type of material based on replacing silicon steel laminated material, which has an advantage cannot get from the traditional silicon steel:
1) high usage rate of material: adopt PE technology and usage rate of material over 95%
2) high magnetic induction density: adopt high pure iron power with the highest density 7.6g/cm3 as material to retain the high saturation magnetic induction density greatly.
3) high-frequency loss low: For the surface of the iron power is covered by insulator, the material's impedance can be improved and the high frequency loss can be reduced greatly.
4) good polar conversion: no orientation, having 3D structure, no magnetic gap loss and the fast polar conversion.
5) less heat: Because of the low vortex loss and the fast polar conversion, the energy loss is low and the heat condition can be improved greatly.
6) close tolerance: the tooling assure the product's close tolerance and the surface is very smooth.
7) low cost: 3D design can reduce the use of the auxiliary materials, save the cost of the production and assembly.

 

2. Process contrast :

 Silicon steelSMC
Compositionadopt automatic die to stamp and composed of silicon steel stackingopen mould based on iron core appearance and have a shape with stamping iron power
Insulation moldadd insulating paper or insulation sleeve or adopt power insulating coatingsurface seamless insulating coating by the way of electrophoresis
Appearance design2D design3D design
Assembly costHighNone
Resistance valueLowModerate
Vortex lossHighLow
Magnetic gap lossHighNone
AccuracyModerateHigh
Utilization ratioBadExcellent

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