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Duplex 2205 Stainless Steel Coiled Tubing 10000Psi Stainless Steel Capillary

Suzhou Meilong Tube Co., Ltd.

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Duplex 2205 Stainless Steel Coiled Tubing 10000Psi Stainless Steel Capillary

Country/Region china
City & Province jiangsu
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Product Details

Duplex 2205 Stainless Steel Coiled Tubing Above 10000 Psi with Close Dimeansional Tolerance

Product Description:

Meilong Tube

Meilong Tube specially manufactures seamless and redrawn, welded and redrawn coiled tubing which are made from corrosion-resistant austenitic, duplex, super duplex stainless steels and nickel alloy grades. The tubing is used as hydraulic control lines and chemical injection lines specially serving oil and gas, geothermal industry.

Unique manufacturing capabilities and processes allow Meilong Tube to produce the longest continuous chemical injection line tubing available in stainless steels and high nickel alloys. Our long length tubing coils are used extensively for chemical injection in subsea and onshore wells. The length without orbital welds which reduces the potential for defects and failures. Additionally, our coils have an extremely clean and smooth inside surface that is ideal for chemical injection systems. The coils offer short hydraulic response time, greater collapse strength, and elimination of methanol permeation.

Duplex 2205

Duplex 2205 is a nitrogen enhanced duplex stainless steel that was developed to combat common corrosion problems encountered with the 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic, like SS304 stainless, nor purely ferritic, like SS430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase. In the annealed condition, Duplex 2205 contains approximately 40-50% ferrite. Often referred to as the work horse grade, Duplex 2205 is the most widely used grade in the duplex family of stainless steels.

The advantage of a duplex structure is that it combines the favorable qualities of a ferritic alloy (stress corrosion cracking resistance and high strength) with those of an austenitic alloy (ease of fabrication and corrosion resistance). Usage of 2205 Duplex stainless steel should be limited to temperatures below 600° F. Extended elevated temperature exposure can embrittle Duplex 2205 stainless steel.

Corrosion Resistance

2205 duplex stainless steel is a cost effective solution for many applications where the 300 series stainless steels are susceptible to chloride stress corrosion cracking. Stress corrosion cracking occurs when stainless steels are subjected to tensile stress, while in contact with solutions containing chlorides. Increasing temperatures also increase the susceptibility of stainless steels to stress corrosion cracking.

The combination of chromium, molybdenum and nitrogen convey the good resistance of 2205 to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications. The high chromium, molybdenum and nitrogen contents of 2205 provide corrosion resistance superior to common stainless steels, such as, SS316L and SS317L in most environments.

 

Features:

All Meilong Tube tubing coils are continuous lengths without any orbital welds. They are put through a hydrostatic test of up to 10,000 psi that can be witnessed on site by third-party inspectors (SGS, BV, DNV). Other tests performed on the material include eddy current, chemical, flattening, flaring, tensile, yield, elongation and hardness test.

In addition, Vacuum Annealing is applied to injection lines to ensure that volaticlity of metallic oxides and removal of any residual degreasing solvents or drawing lubricants. These line will have a bright, aesthetically appealing surface as well close dimensional tolerances, enhanced mechanical properties, superior surface finish, high cleanness of inside surface and controlled ovality, eccentricity, and straightness.

 

Technical Parameters:

We offer a wide variety of seamless and floating internal plug redrawn tubing, in the annealed condition and in continuous length without orbital joint welds. Tubing is available in various forms of Duplex 2205 UNS S32205, with a variety of outside diameters and wall thicknesses.

Listed below are the working pressures, burst pressures, collapse pressures and test pressures corresponding to the different varieties included in our range:

AlloyUNSO.D. (inch)W.T. (inch)Working Pressure (Psi)Burst Pressure (Psi)Collapse Pressure (Psi)Test Pressure (Psi)
Duplex 2205S322051/80.1250.02815,54441,70415,544
Duplex 2205S322051/80.1250.03519,43052,13019,430
Duplex 2205S322051/40.2500.0359,71526,0659,715
Duplex 2205S322051/40.2500.04913,63131,78412,821
Duplex 2205S322051/40.2500.06518,07640,18215,824
Duplex 2205S322053/80.3750.0356,49222,2266,786
Duplex 2205S322053/80.3750.0499,08225,2309,156
Duplex 2205S322053/80.3750.06512,05629,30211,629
Duplex 2205S322053/80.3750.08315,38234,85814,087
Duplex 2205S322051/20.5000.0496,81522,5747,095
Duplex 2205S322051/20.5000.0659,03825,1729,126
Duplex 2205S322051/20.5000.08311,54028,53611,217
Duplex 2205S322055/80.6250.0495,44621,1475,785
Duplex 2205S322055/80.6250.0657,21323,0387,492
Duplex 2205S322055/80.6250.0839,22931,2169,288
Duplex 2205S322053/40.7500.0494,53420,2654,887
Duplex 2205S322053/40.7500.0656,02021,7386,344
Duplex 2205S322053/40.7500.0837,68423,5607,919

It's worth noting that the theoretical burst pressure listed above is based on the minimum wall thickness and minimum tensile strength, while the theoretical collapse pressure is based on the minimum wall thickness and minimum yield strength. All pressures are based on 100°F (38°C) neutral and static conditions.

 

Applications:

For chemical injection systems, capillary coiled alloy tubes offer many advantages. The small diameter and thickness of the tubes allows for compact designs, and the use of coiled tubing helps to ensure reliability by preventing the introduction of unnecessary lines or connections.

Additionally, bare and encapsulated hydraulic control line coiled alloy tubes can be used for subsea safety valves. These tubes are specifically designed to resist corrosion in harsh environments and have the added benefit of being easy to install.

Velocity strings, work strings, and steel tube umbilicals are suitable for operations that require specific engineering structures and high-pressure applications. Steel tubes umbilicals offer greater flexibility than conventional umbilicals, so they are often used in geothermal applications. Coil alloy tubing is also used in geothermal applications as it is designed to resist corrosion.

 

Customization:

Customized Stainless Steel Coiled Tubing

Meilong Tube offers superior quality stainless steel coiled tubing for down hole application in oil and gas industry and hydraulic control and chemical injection. We specialize in Duplex 2205 stainless steel coiled tubing chemical injection line, and our products are certified with ISO9001. Our stainless steel coiled tubing is annealed and 100% length is eddy current tested.

Specifications:
  • Brand Name: Meilong Tube
  • Model Number: 3/8''OD x 0.065''WT
  • Place of Origin: China
  • Certification: ISO9001
  • Minimum Order Quantity: 1 coil
  • Packaging Details: Wooden case
  • Delivery Time: In 7 days
  • Payment Terms: T/T, L/C
  • Supply Ability: 150 metric tons per month
  • Length: Up To 12000 Meters
  • NDT: 100% Length Is Eddy Current Tested
  • Condition: Annealed
  • Application: Down Hole Application In Oil And Gas Industry
  • Use Purpose: Hydraulic Control And Chemical Injection
 

Support and Services:

Technical Support and Service for Stainless Steel Coiled Tubing

We provide comprehensive technical support and service for stainless steel coiled tubing products. Our experienced technicians and engineers are dedicated to helping customers design and develop customized solutions for their specific application. We can provide guidance and support with product selection, fabrication, installation, and maintenance. We also offer a range of testing services to ensure that the product meets the customer’s needs and requirements. Our team is available to answer any questions and provide assistance with any issues that may arise.

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