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China refractory manufacturer B1 insulating firebrick low density fire clay insulation bricks factory price
Lightweight B1 fireclay insulating firebricks refer to
light-weight thermal insulation brick products with Al2O3 content
of 30%-46%. With clay clinker or light clinker and plastic clay as
the main principle, it is usually produced by the combustible
method. It can also be produced by the chemical method or foam
method to form a porous structure. The use temperature is
1200-1400℃. The refractory is characterized by high porosity,
generally 40%-85%; low bulk density below 1.5g/cm3; low thermal
conductivity, generally below 1.0W (m.K).
Compared with ordinary fire clay bricks, light clay bricks are
lighter in weight. The heat-insulating refractory products with
Al2O3 content of 30%~48% made of refractory clay as the main raw
material. Using refractory clay, floating beads, and refractory
clay clinker as raw materials, adding binders and sawdust, after
batching, mixing, molding, drying and firing, products with a bulk
density of 0.3~1.5g/cm3 can be obtained. It accounts for more than
half of the total output of heat-insulating refractory bricks, with
tiny pores evenly distributed inside, with a high porosity.
Therefore, it can be ensured that the furnace wall loses less heat,
and the fuel cost will be reduced accordingly. Lightweight clay
bricks also mean less heat storage, so heating and cooling are
faster, allowing faster periodic operations. Lightweight clay
refractory bricks are suitable for the temperature range of
900℃~1650℃.
Lightweight B1 fireclay insulating firebricks have the
following characteristics:
1. Low thermal conductivity, with good thermal insulation effect;
2. Low thermal melting, due to low thermal conductivity, the
mullite series of lightweight insulation bricks accumulate little
heat energy, and the energy saving effect is obvious in
intermittent operation;
3. High refractoriness and high aluminum content make it maintain
good performance in reducing atmosphere;
4. High compressive strength in hot state;
5. Accurate appearance and size, speed up the masonry, reduce the
amount of refractory mud, ensure the strength and stability of the
masonry, thereby extending the life of the lining;
6. Can be processed into special shapes. In order to reduce the
number of bricks and joints.
We usually use light weight fire clay insulation bricks in the
thermal insulation of industrial kilns, which can reduce the heat
loss of the kiln, save energy consumption, and reduce the quality
of thermal equipment. However, lightweight clay bricks have poor
mechanical strength, wear resistance and slag erosion resistance,
and are not suitable for the load-bearing structure of kilns and
parts that directly contact slag, charge, molten metal, etc.
Therefore, in kilns where the demand for refractory materials is
not high, we can choose cheap lightweight clay bricks for thermal
insulation, which is very cost-effective.
China refractory manufacturer B1 insulating firebrick low density fire clay insulation bricks factory price
low density fireclay B1 insulating firebricks chemical data
Brand | HT-0.5 | HT-0.6 | HT-0.8 | HT-1.0 | HT-1.3 | |
USA Brand | ISO125-0.5 | ISO125-0.6 | ISO125-0.8 | ISO125-1.0 | ISO125-1.3 | |
Max service temperature ℃ | 1150 | 1200 | 1280 | 1300 | 1350 | |
Bulk density g/cm3 | 0.5 | 0.6 | 0.8 | 1.0 | 1.3 | |
Apparent Porosity % | 80 | 70 | 60 | 55 | 50 | |
Cold Crushing Strength (Mpa) ≥ | 1.5 | 2.0 | 2.5 | 3.0 | 4.0 | |
Reheating Linear Change (%) °CX 12H ≤ | 1250°C -0.5 | 1300°C -0.5
| 1350°C -0.5
| 1350°C -0.9
| 1350°C -0.9 | |
Thermal conductivity (W/m.k) | 400℃ | -- | 0.14 | 0.25 | 0.35 | 0.41 |
600℃ | -- | 0.16 | 0.29 | 0.45 | 0.43 |
China refractory manufacturer B1 insulating firebrick low density fire clay insulation bricks factory price
Straight | Split | Arch | Wedge | Tile | Other Shape |
L×W×H(mm) 230×114×65 230×114×75 | L×W×H (mm) 230×114×25 230×114×32 230×114×37 230×114×50 | L×W×H/h(mm) 230×114×65/45 230×114×65/55 230×114×75/45 230×114×75/55 230×114×75/65 | L×W×H/h (mm) 230×114×65/45 230×114×65/55 220×114×75/45 220×114×75/55 220×114×75/65 | L×W×H (mm) 230×230×38 230×230×50 230×230×65 230×230×75 | Key brick, Skew brick, Soap, Checker, Neck, Taper, |
We also can make brick according to customers' drawing and requirements. |
1. B1 fireclay insulating firebrick Production Process
Crushing→Mixing→Shaping→Drying→Firing→Inspection→Packaging and
Shipment
2. B1 fireclay insulating firebrick Quality Assurance
HongTai Refractory is committed to high quality standards for all
its products and services. With its thirst on State of the art
technology at every level and a wide range of products, HongTai
Refractory can provide ideal solutions for the stringent
requirement of the customer. Backed by decade of experience in
different industries, and close association with customers,HongTai
Refractory will always bring new products which will give better
life and value to the user.
The quality assurance system consists of the following steps:
a.Inspection and Control of incoming raw materials:According to the
chemical content,raw materials are classified into different levels
to ensure quality of brick first.
b.Inspection and control of the process:During the production,every
brick will be weighed twice strictly to reduce the error of weight
.
c.Inspection of product Standardization of quality of each product
by process control and experimentation.
d.Taking corrective measures whenever deviations are noted.
e.Quality audit by quality management.Before delivery, the
inspectors will inspect the size,appearance,physical and chemical
properties of brick again in factory.
China refractory manufacturer B1 insulating firebrick low density fire clay insulation bricks factory price
Packaging of fireclay B1 insulating firebricks
1.on wooden pallets with plastic cover: wooden pallet size :930*930
or 1000*1000mm,
2.Load weight of each pallet: 1.5-2.0 tons,
Shipping of fireclay B1 insulating firebricks
1.Our packaging is as per customer’s request
2.Normal goods delivered by sea transport
3.Sample shipping by express
4.We will shipping and delivery goods timely, quality and quantity
guaranteed, and also in accordance with the contract and customer's
requirement completely.
Delivery:
15-30 days working day for large quantity. The shipment we will
arrange as soon as possible. Of course, if it is a custom products,
the shipping time will delay.
Sample:
Usually by EMS, DHL, UPS, TNT, FedEx. Anyway you like. Bulk order: Usually by sea.
Payment:
It can be through T/T, L/C at sight. The specific terms determined
according to the quantity of the goods.
Your inquiry related to our product & price will be replied
within 24 hours.
Henan hongtai kiln refractory co., LTD. Main products are high alumina brick, clay brick, fused zirconium corundum brick, fireproof ball lightweight insulation brick, wear-resistant pouring material, corundum pouring material, low cement high strength pouring material, impermeable material, self-flowing material, plastic material, and various types of refractory materials.For different industries, the cement industry with anti-flaking high-alumina bricks, alkali resistant bricks, phosphate bricks; Boiler industry uses all kinds of brand wear-resisting brick, corundum brick, mullite brick and other finalizing materials.
Henan hongtai kiln refractory co. LTD. : "quality first, reputation first, customer first" is our aim .Scientific management, strong technical force, perfect testing means, advanced technological equipment and stable product quality are the guarantee of quality service. Henan hongtai kiln refractories co., LTD sincerely hopes to cooperate with you hand in hand and in good faith.
China refractory manufacturer B1 insulating firebrick low density fire clay insulation bricks factory price
1. Strong professional:
Our company has thirty years producing experience in refractory
products. Our manager will supervise on a various refractorys
production materials, process control, quality supervision and
package delivery, and ensure the products are 100% qualified.
2.Annual supply:
Our company has passed ISO9001 quality management system
certification and SGS certification. And the annual supply of
shaped and unshaped refractory product is 28, 800-35, 000
tons.
3.Export experiences:
Now we have gained a global sales network reaching Taiwan, Russia,
South Korea, Vietnam, Pakistan, Bulgaria, French, India,
Egypt,Congo, Angola, South Africa, and so on.
4. Production equipment:
Production and testing equipments are new, complete and automated
or semi- automated. Such modern facilities and equipments have
provided the fine technical guarantee for the production and
testing.
5. Testing equipment:
Our company's testing equipments as follows:
High Temperature RUL Tester Bulk Density Tester
The Pressure Tester Refractoriness Tester
Jerry Li
Cell&WhatsApp: 0086-13373957739
Email: jerry(at)firebricks-supplies.com