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Max 1350 Low Density High Alumina Poly Ball Insulation Refractory Brick for Ceramic Tunnel and Shuttle Kilns

$Henan Hongtai Kiln Refractory Co.,Ltd.$

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Max 1350 Low Density High Alumina Poly Ball Insulation Refractory Brick for Ceramic Tunnel and Shuttle Kilns

$Max 1350 Low Density High Alumina Poly Ball Insulation Refractory Brick for Ceramic Tunnel and Shuttle Kilns$

Country/Region	china
City & Province	zhengzhou henan
Categories	Doors

Product Details

Product Description

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

Light Weight high alumina poly ball insulation refractory bricks usually use high alumina bauxite clinker and a small amount of clay, after being finely ground, they are cast in the form of mud by gas generation method or foam method, and fired at 1300-1500°C. Sometimes industrial alumina can be used to replace part of bauxite clinker. Using high alumina bauxite powder and refractory clay as the main raw materials, adding combustible additives, ramming, pouring or extrusion molding, drying and high temperature tunnel kiln firing. The product has small bulk density, high compressive strength, and low thermal conductivity.

Light Weight high alumina poly ball insulation refractory brick is used for the lining and heat insulation layer of masonry kilns, as well as the parts that are not corroded and scoured by strong high-temperature molten materials. When in direct contact with the flame, the surface contact temperature shall not be higher than 1350℃.

Specification

Item	LG-0.5	LG-0.6	LG-0.7	LG-0.8	LG-1.0	LG-1.2	LG-1.3
Bulk Density(g/cm3) ≤	0.5	0.6	0.7	0.8	1	1.2	1.3
Compressive strength(Mpa) ≥	1.0	1.5	2.0	3.0	4.0	4.5	5.0
Rebirth line change rate ≤2 %	1260	1260	1260	1300	1300	1300	1300
TRS,Times (1100℃,water )	8	8	8	10	15	15	15
Thermal Conductivity 350±25℃(w/k*m)	0.23	0.26	0.28	0.29	0.3	0.33	0.36
Al2O3(%)≥	45	45	50	50	50	50	50
Fe2O3(%)≤	2.5	2.5	2.5	2.6	2.8	2.8	2.8

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

Light Weight high alumina poly ball insulation refractory bricks Physical and chemical indicators: The AL2O3 content of high-aluminum poly light insulation brick is more than 45%, and it is a light refractory material mainly composed of mullite and glass phase or corundum. The bulk density is 0.4～1.35g/cm3. The porosity is 66%～73%, the compressive strength is 1～8MPa, the fire resistance temperature is 1600 degrees, and the thermal shock resistance is good.

Light Weight high alumina poly ball insulation refractory bricks Features and advantages:

1. High compressive strength; 2. Good thermal shock stability; 3. Resistance to corrosion in various atmospheres; 4. Excellent thermal shock stability; 5. Good thermal insulation performance can reduce the heat capacity of the furnace wall; 6. The energy saving effect is remarkable, and the thermal efficiency of the kiln is high; 7. It can be processed into various special-shaped products according to customers' design needs.

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

Straight size:230×114×65 230×114×75 230×57×65
Split size: 230×114×32 230×114×40 230×114×25 230×114×50
Arch/Wedge size: 230×114×65/45 230×114×65/55 230×114×75/45 230×114×75/55 230×114×75/65
Tile size: 230×230×38 230×230×50 230×230×65 230×230×75
Other size: Key brick, Skew brick, Soap, Checker, Neck, Taper
Also produce bricks arrording to customers' needs

Manufacturing Technique

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

1.Light Weight high alumina poly ball insulation refractory bricks Production Process
Crushing→Mixing→Shaping→Drying→Firing→Inspection→Packaging and Shipment
2.Light Weight high alumina poly ball insulation refractory bricks Quality Assurance
HongTai Refractory is committed to high quality standards for all its products and services. With its thirst on State of the art technology at every level and a wide range of products, HongTai Refractory can provide ideal solutions for the stringent requirement of the customer. Backed by decade of experience in different industries, and close association with customers,HongTai Refractory will always bring new products which will give better life and value to the user.

The Light Weight high alumina poly ball insulation refractory bricks quality assurance system consists of the following steps:
1. Inspection and Control of incoming raw materials:According to the chemical content,raw materials are classified into different levels to ensure quality of brick first.
2. Inspection and process control:During the production, each brick weight twice to reduce weight error.
3. Inspection of product Standardization of quality of each product by process control and experimentation.
4. Taking corrective measures whenever deviations are noted.

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

Usage for Light Weight high alumina poly ball insulation refractory bricks:

Light Weight high alumina poly ball insulation refractory bricks are widely used in kiln lining (not corroded by solution) and insulation layers in metallurgy, machinery, ceramics and chemical industries, which can reduce the weight of the furnace body, shorten the kiln time, reduce thermal diffusion, and protect The furnace temperature is uniform, and it can also be directly used as the lining of industrial furnaces. It is an ideal energy-saving product. Suitable for ceramic tunnel kilns, roller kilns, shuttle kilns, petrochemical reforming furnaces, conversion furnaces, metallurgical soaking furnaces, blast furnaces, hot blast furnaces, coking furnaces and other thermal equipment. Its use temperature is below 1350°C.

Application for Light Weight high alumina poly ball insulation refractory bricks:

Iron&steel making industry:Blast furnace,hot blast furnace(stove),pellet shaft furnace,hot metal ladle,steel ladle, tundish,heating furnace,soaking pit furnace,heat treatment furnace,refining furnace,reheating furnace,metal mixter furnace,annealing furnace, cupola furnace,electric arc furnace,induction furnace, AOD furnace, VOD furnace,etc thermal technology equipment. Non-ferrous Metal industry:Smelting furnace,refining furnace, reverberatory furnace,converter furnace. Building materials industry:Cement kiln,glass kiln,ceramic kiln,lime kilns,kiln car,tunnel kiln Energy & Incineration:Coke oven,general boiler,power,generation,boiler,circulating fluidized bed boiler,electric furnace,carbon rosating furnace,waste incinerators. Others:Petrochemical industry furnace.

Packing & Delivery

Packaging for Light Weight high alumina poly ball insulation refractory bricks
1.Pallet+Paper or Steel angle bead+Paper board +Plastic or Steel belt +Plastic film
(1)Wooden pallet size:Usually0.92*0.92m(standard brick),but 1*1m (special shape brick) at most,
(2)Load weight of each pallet:Usually 0.5-1.2Tons, max 1.5 Tons.
(3)20 Foot Container can be loaded max 25-26Tons, about 20-24Pallets.
2.Can make the package according to customer's requirements.

Shipping for Light Weight high alumina poly ball insulation refractory bricks
1.FEDEX/DHL/UPS/TNT for samples.
2.By Sea for batch goods.
3.Customers specifying freight forwarders or negotiable shipping methods!
4.Delivery Time:
(1)Samples:3 days for common shape samples;15 days for special shape samples.
(2)Batch goods:Within 7-10days for in stock bricks from ordering shipping space to deliver goods and within20-30 days for NO in stock bricks.
Payment Terms
(1)T/T, Western Union,LC;
(2)Usually 30% deposits,70% balance to be paid before delivery or against copy of BL or negotiations
Others
1. MOQ: Usually 1 container, MOQ 1Tons, Customers can order certain PCS for special brick.

Company Profile

Henan hongtai kiln refractory co., LTD. Is well aware that there are thousands of demands from customers, which can be summarized in four aspects: reliable quality, timely delivery, reasonable price and considerate service.The company will continue to adhere to the corporate spirit of "contributing to society and serving customers" and the business philosophy of "mutual benefit, win-win, integrity, efficiency, preciseness and responsibility".Our company is willing to develop a wide range of technical exchanges with colleges and universities and colleagues from all walks of life at home and abroad in a flexible and diversified way.

Henan hongtai kiln refractory co., LTD. Main products are high alumina brick, clay brick, fused zirconium corundum brick,
fireproof ball lightweight insulation brick, wear-resistant pouring material, corundum pouring material, low cement high strength pouring material, impermeable material, self-flowing material, plastic material, and various types of refractory materials.For different industries, the cement industry with anti-flaking high-alumina bricks, alkali resistant bricks, phosphate bricks;Boiler industry USES all kinds of brand wear-resisting brick, corundum brick, mullite brick and other finalizing materials.The company insists on "product quality is the life, enterprise integrity is the foundation", in the fierce market competition, won many users' trust and praise.The products are sold all over the country, as far as Vietnam, India, South Korea, Pakistan, Kazakhstan, Malaysia and other southeast Asian countries and regions.

Henan hongtai kiln refractory co., LTD. : "quality first, reputation first, customer first: it is our aim."Scientific management,
strong technical force, perfect testing means, advanced technological equipment and stable product quality are the guarantee of quality service.Henan hongtai kiln refractories co., LTD sincerely hopes to cooperate with you hand in hand and in good faith.

Why Choose Us

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

1. Strong professional:
Our company has thirty years producing experience in refractory products. Our manager will supervise on a various refractorys production materials, process control, quality supervision and package delivery, and ensure the products are 100% qualified.
2.Annual supply:
Our company has passed ISO9001 quality management system certification and SGS certification. And the annual supply of shaped and unshaped refractory product is 28, 800-35, 000 tons.
3. Export experiences:
Now we have gained a global sales network reaching Taiwan, Russia, South Korea, Vietnam, Pakistan, Bulgaria, French, India, Congo, Angola, South Africa, and so on.
4. Production equipment:
Production and testing equipments are new, complete and automated or semi- automated. Such modern facilities and equipments have provided the fine technical guarantee for the production and testing.
5. Testing equipment:
Our company's testing equipments as follows:
High Temperature RUL Tester Bulk Density Tester The Pressure Tester Refractoriness Tester

Customer Photos

Hongtai Kiln Refractory has professional sales and after-sale service team who provide customers all-around service about product selection, transportation, installation and operation technology training etc. Now we have established cooperation relationship with many science and research units and our products have been sold to Vietnam, Thailand, Malaysia, South Korea, Pakistan, Kazakhstan, India, Japan, Indonesia, Germany, Italy, Mongolia, Russia, Argentina, Colombia, Eygpt, South Africa and etc.
We has 20 years experience on producing the high alumina insulation Refractory brick.
Payment Guarantee: If couldn't trust us at first order, could use trade Assurance.

Jerry Li

Cell&WhatsApp: 0086-13373957739
Skype: jerry(at)firebricks-supplies.com
Email: jerry(at)firebricks-supplies.com

Contact Us

Henan Hongtai Kiln Refractory Co.,Ltd.

Max 1350 Low Density High Alumina Poly Ball Insulation Refractory Brick for Ceramic Tunnel and Shuttle Kilns

Product Details

low density high alumina poly ball insulation refractory brick for ceramic tunnel and shuttle kilns

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