Active Member
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[China]
Address: Sanxing Town, Zhangjiagang City, Jiangsu Province, China
Contact name:Vickie Sun
Suzhou Ellison Packing Machinery CO., LTD |
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Automatic Fresh Orange Concentrated Juice Pet Bottle Hot Filling Machine
Video download: Video link in youtube.pdf
Description
This series of equipment is used for hot filling production of tea
drinks, fruit juice drinks and other products. This series is a
combination of sterilization, filling and sealing. The design is
scientific and reasonable, so operate is simple. It is the
preferred equipment for hot-filling drinks.
It adopts advanced technologies such as human-machine interface
touch control system, PLC computer control, frequency converter
control, etc. It has high degree of automation and easy operation.
The filling temperature of this machine is 55-95ºC hot filling, It
adopts suspension air conveyor. When change the bottle, It only
needs to adjust the conveying width, which is more efficient and
labor-saving. Filling action is smooth, fast, high precision,
reliable sealing, low material loss and other functions, avoid
secondary pollution of materials effectively.
Technical features
1) It is adopted that direct connection between air conveyor and
inlet starwheel instead of screw and conveyor chains, which is
easier for bottle changing.
2) There is no need to adjust the height of equipment through neck
holding tech for bottle transportation. And what is only to change
some spare parts.
3) High speed filling line is of clamp transferring technology.
Bottle shapes are more varied, and the working table inside the
machine is more laconic.
4) By 3-in-1 monoblock, the bottle goes through rinsing, filling
and capping with little abrasion, and the transferring is stable,
bottle changing is easier.
5) Specially designed stainless steel bottle clamp dose not contact
the thread parts of the bottle neck, avoiding the second
contamination.
6) High speed and large flow filling valve assures the high filling
speed and exact fluid level.
7) Parts contact with the liquid are all of excellent stainless
steel or food level plastic. The electric system is of
international brand and achieves the national food sanitary
standard.
8) The bottle-out starwheel is of screwdown shape. When bottle size
is changed, there is no need to adjust the transferring chain's
height.
Technical specification
| Model | RCGF14-12-4 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-10 | RCGF40-40-12 |
| Capacity(500ml/bottle/h) | 1000-2000 | 3000-5000 | 6000-9000 | 10000-13000 | 14000-16000 |
| Filling precision | ≤+5mm(liquid level) | ||||
| Filling pressure(MPa) | 0.15-0.35 | ||||
| Filling temperature(ºC) | 55-85 | ||||
| Total power | 4.4 | 4.8 | 5.5 | 8 | 9 |
| Weight(kg) | 3200 | 4500 | 6500 | 7500 | 8500 |
| Overall dimensions(mm) | 2300*1800*2200 | 2600*2000*2200 | 3050*2300*2300 | 3650*2800*2400 | 4000*3150*2500 |
Features
| Machine structure | |
| Material | |
| Each unit features | |
| Additional function | |
Electric configuration
| Item | Parts Name | Brand | Brand |
| 1 | PLC | SIEMENS | Germany |
| 2 | Inverter | ||
| 3 | Touch Screen | ||
| 4 | Switch | ||
| 5 | Contactor | ||
| 6 | Relayer | ||
| 7 | Solenoid Valve | AIRTAC | Taiwan |
| 8 | Drive motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| 10 | Water Pump | SKF | China |
| 11 | Main Bearing | AUTONICS | Sweden |
| 12 | Sensor | AIRTAC | Korea |
| 13 | Air component | ABB | Taiwan |
Conveyor system
Air conveyor: Feeding plastic bottle to filling machine; it
includes:
1, air blower
2, air filter screem
3, air conveyor tunnel
The belt conveyor system include:
1, Single row of conveyor: engineering plastic belt or stainless
steel belt
2, Multi row of conveyor: engineering plastic belt or stainless
steel belt
3, Conveyor motors: speed adjustable or stable speed with converter
4, Turn conveyor
5, Water accumulation tray
6, Cable try
Complete production line
Sterilizing machines
Plate UHT sterilizer
It is mainly used for heating and sterilizing sensitive liquids
such as fruit juice, tea and alcohol etc...The sterilization
temperature is 85-135ºC, the capacity is 1-15T. The control
components are all internationally famous brands.
Pipe UHT sterilizer
It is mainly used for high viscosity, large flesh and acidic
drinks, such as fresh juice, jam and coffee etc...., The
sterilization temperature is 80-137ºC, the capacity is 1-15T, The
control components are all internationally famous brands
High pressure homogenizer
T means under the triple action of extrusion, strong impact and
pressure-loss expansion, make the liquid is more uniformly mixed
with each other, so that the liquid taste is more soft, the
capacity is 1-10T.
Vacuum degasser
It is mainly composed of degassing chamber, condenser, vacuum pump
etc. It is widely used in fresh juice, tea and milk drinks etc. It
can remove air (oxygen) from liquid, inhibit browning and oxidation
of substances, prevent quality degradation, remove particulate gas,
prevent foaming from affecting sterilization, reduce corrosion to
the inner wall of container, and play an anti-corrosion role.
CIP(Clean-in-place) System
It is mainly used for cleaning equipment and pipes such as
beverage, juice, beer and dairy products etc.
CIP uses centrifugal pump to convoy cleaning liquid into the
material pipeline and equipment for full closed cycle cleaning,
reducing labor depth and ensuring the quality of beverages.
1, water treatment system
Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or
Grundfos pump.
Silica sand filter: as a filter medium can effectively intercept and remove suspended
matter, organic matter and some heavy metal ions in water under
certain pressure, thus reducing the turbidity of water.
Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce
turbidity, chroma of water, purify water quality.
Sodium ion exchanger (softener): is used to remove calcium and magnesium ions from water, thus
obtaining softened water.
Precision filter: adopts PP filter membranes which has high filtering precision, less
than 0.1um particles, strong ability of intercepting pollution and
long service life.
Reverse osmosis: is composed of reverse osmosis membrane (RO), high pressure pump
and washing system,It can intercept substances larger than 0.0001
micron. and allow water molecules to pass through.
UV: After the RO system, the bacteria in the water are eliminated by
using the UV sterilizing lamp.
Ozone: It is a strong oxidant, which can quickly kill bacteria in water
and air at a certain concentration.
Finished water tank: is used to store filtered pure water, which is connected with
filling machine for application.
Different water sources with different equipment configurations. We
will jointly choose the most suitable water treatment system for
you!
2, Sleeve labeling machine
1. It is suitable for all kinds of drinks, such as fruit juice, tea
beverage, dairy products, pure water, beer, sports drinks and other
food and beverage industries. It not only has high accuracy of
labeling position, but also can highlight bottles and perfect
bottle-shaped after shrinkage.
2. Highly stable mechanical structure,The whole machine adopts
stainless steel protective frame cover and aluminum alloy rigid
frame, which is stable and rust-free.
3. Flexible choice of all kinds of bottle type: round bottle,
square bottle, elliptical bottle etc. can also choose the bottle
mouth or body.
4. Unique synchronous cutter holder, within the scope of
specifications, no replacement cutter holder. If the specifications
need to be changed, it can be completed quickly in 5 minutes.
5. The shape is exquisite and beautiful, the overall structure is
strong, and the use is more lightweight and flexible.
6. Exclusively designed reciprocating cutter, which adopts rigid
body combination of mechanism, can operate smoothly and prolong
tool life by twice.
7. Simple central pillar positioning, easy to change
specifications, easy to operate, easy to understand, easy to learn,
completely avoiding the user's troubles.
8. The structure of this machine is simple and generous, which can
ensure low failure rate and simple maintenance.
9. The whole series of security main body safety protection frame
is really intimate design
Main parts list:
| No | Name | Brand | Manufacturer |
| 1 | SUS304 stainless steel | South Korea | |
| 2 | motor | TWT | Taiwan |
| 3 | Bearing | NSK MNB EZO IJK | Japan |
| 4 | stepper motor | Tamagawa | Japan |
| 5 | Stepping Driver | Ertl | Taiwan |
| 6 | PLC controller | Omron | Japan |
| 7 | Inverter | Delta | Taiwan |
| 8 | touch-screen | Weview | Taiwan |
| 9 | Contactor | Schneider | French |
| 10 | Sensor | SUNX | Japan |
3, Automatic shrink wrapping packing machine
1) Frequency control,Secondary bottle transport device.
2) The whole set which are push bottle,heat sealing cutting adopt
pneumatic structure.
3) Inductive switch control film length.
4) Touch screen,PLC control system advanced reliability of the
equipemtn function.
5) Circular wind machine ,resuare well-proportioned temperature of
the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net,transport steady,high strength
and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the
user,adustable range±50mm
10) Bottle transport machine can satisfy the direction of the
user,it can prolong and shorten
11) Pterygoid stainless iron heating system,durability.
12) Satisfy the bear storage rack device of the short duration for
the product,assure consecutive work for the production line.
4, PET bottle blow molding machine
It is a kind of equipment which can make plastic granules into
hollow containers by blow
molding process. It is mainly used in beverage and food industry.
Features of main body:
1). Stable performance with advanced PLC.
2). Automatic preform conveyer to save human cost.
3). Preform self-rotation and infrared pre-heater revolution assure
the even distribution of heat, which improve the
bottle shaping rate, increase the production.
4). High adjusting performance to enable preheat the preforms
perfectly by adjust the voltage control area in the PLC, which
could adjust the temperature of the infrared lights in the
pre-heater, and keep the proper temperature and humidity
invariable.
5). High safeties with security automatic-locking device in each
mechanical action, which will make the production into a perfect
safe environment, in case of the breakdown in certain procedure.
After-sales service
1. 24 months warranty for the whole system
2. Reply your questions within 24hours.
3. Engineer will have call or video chat with clients to solve the
problems.
4. If still can not solve the problem, we will dispatch engineer
again to clients' warehouse within one week.
5. 3-time free equipment debugging and adjustment.
6. After 24 months, we can help you to maintain the machine and the
accessories are provided only one the cost price.
7. Every 3 years, we can help to overhaul the machine free (Labor)
8. We can provide internship service and help you train the
operator and mechanic
9. Free production technology and process configuration
Contact information
Vickie sun
MOB (Whatsapp / wechat): 0086 13584426100
Email: sunpiu2012@gmail.com
Skype: vickiesunqiu
Detailed photo for ref
