Batch Type Portable Asphalt Mixing Plant Mobile Bituminous Plant Move Fast

ZOOMLINE-M series Mobile Asphalt Batch Mix Plant (capacity scope: 40-160t/h)

Introducing Germany Technology for the mixer, the asphalt mixing plant is widely applied to the construction of airport runway, port, road and bridge and they are the ideal equipment for emergency building of specialized road. This equipment, with modular construction and compact design, is easy to install, transport and dismantle.

This asphalt plant has the following mobile chassis:
1. Mobile Cold Aggregate Feeding System
2. Mobile Drum Dryer with Oil Burner
3. Mobile Mixing Tower
4. Mobile Bag House Dust Collector
5. Mobile Control Room with One Diesel Storage Tank
6. Mobile Bitumen Tank(Option)
7. Mobile Filler Storage and Supplying System(Option)

Our mobile asphalt mixing plant adopts PLC programming controller and computer which can carry on the automatic and manual control of every part and every production process. Mobile asphalt batching plant features environmental friendly. The dust emission is less than 20 mg/Nm3 with no pollution to the environment.

Main features:
1. Adopt Korea DMI mobile asphalt plant structure design, high mobility performance, small land occupied, convenient transportation and little downtime.
2. Adopt AVIC brand Aviation Plugs, easy connection, fast disassembly and assembly wires.
3. Simple and convenient production technology process, accurate, highly reliable and stable control system.
4. Move fast, save cost.
5. System of drying, weighing, mixing, discharging are full-automatically controlled.
6. All the units are separated mutually while each unit can achieve seamless connection.

Cold Aggregate Feeding System

- The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.

- Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically.

- There is a vibrator on the sand bin to ensure normal operation.

- A screen is placed on the top of the cold aggregate hopper to avoid large material input.

- The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.

- There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.

- Legs with support base to ensure adequate stability.

Drying System

- Optimized the blade geometry of the dryer to make the drying and heating process extremely efficient, reduce energy consumption, and increase the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling after operation the time is greatly shortened.

- Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the polymer by the motor and the gear unit.

- Adopt the famous brand Honeywell temperature intelligent control system.

- Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).

- Diesel, heavy oil, natural gas, coal or multi-fuel burners.

- Using international standard parts, the maintenance cost is low.

- Integrated highly efficient burner on one mobile chassis.

Mixing Tower

- Integrated vibrating screen and thermal storage, weighing and blender in a mobile chassis for easy transport and installation.

- Improve vibration and amplitude to optimize the impact on the available screen.The optimum combination of vibration direction and screen box inclination ensures screen ratio and screen efficiency.

- Use the well-known brand TOLEDO weigh sensor to ensure accurate weighing and ensure the quality of asphalt mixture.

- The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.

- The discharge process has been completely redesigned with minimal discharge time.

- The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.

- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

- Legs with support base to ensure adequate stability.

Dust Collecting System

- Gravity type primary dust collector collects finer dust and saves consumption.

- The discharge of the secondary dust collector in the baghouse is less than 20mg/Nm3, which is environmentally friendly.

- Using the US Dopont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.

- Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.

- Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.

- Mobile chassis as optional according to project solution.

Control system

- Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.

- Using Japan's ORON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.

- All system power switches can be controlled through the control panel, which is easy to operate and easy to control.

- Multi-language compatibility, the display language can be selected according to customer preferences.

- The control cabinet is IP55 rated to meet the highest industry standards in the world.

- Container control room with thermal and acoustic insulation.

- Global remote automatic detection function.

- Mobile chassis as optional according to project solution.