Electronic 1.5 2.5 Wire Cable Extruder Machine

Electronic 1.5 2.5 Cable Extruder Machine For Cable Wire Manufacturing

Specification:

Description1:

The machine is used for insulating or sheathing for LSZH cable. Featuring a specializes screw for LSZH material. Compression ratio is strictly controlled to deliver the smoothest extruding process. Tailored heating and cooling system to ensure the optimal operating temperature of the machine and user-friendly PLC control panel is in place for quick adjustment to production configuration and settings.

Feature:

l According to the special characteristics of LSZH material, adopt the specialized screw and the compression ratio is controlled strictly.

l Ensure the tensile strength, elongation and surface finish of LSZH material, the squeezing mould is chosen during insulating and the semi-squeezing mould is chosen during sheathing.

l The whole line is controlled by PLC with human-machine interaction interface. Digital control technique and PLC program make entire control system dependable and flexible.

The cooling system of the whole line is very important to extrude LSZH material. So the whole line adopt special heating and cooling temperature control system.

Description2:

1. Machine Purpose:

   • The electronic cable extruder machine is specifically designed for manufacturing cable wires with a cross-sectional area ranging from 1.5mm² to 2.5mm².
   • Cable wires in this size range are commonly used in various applications, including electrical wiring in buildings, appliances, and automotive industries.

2. Extrusion Process:

   • The extruder machine utilizes a heated barrel with temperature control zones and a rotating screw to melt and convey the cable material.
   • The cable material, such as PVC or other suitable polymers, is fed into the extruder machine, where it is melted, blended, and transported through the extrusion die.
   • The extrusion die determines the shape and dimensions of the cable wire, ensuring a consistent and accurate cross-sectional area.

3. Temperature Control:

   • The extruder machine incorporates precise temperature control zones along the barrel to regulate the temperature of the cable material during the extrusion process.
   • Temperature control is crucial for achieving the desired melting and flow characteristics of the material, ensuring proper insulation and conductivity of the cable wire.

4. Control System:

   • The extruder machine features a control system, which may include a programmable logic controller (PLC) and a human-machine interface (HMI).
   • The control system allows operators to set and adjust various process parameters, such as temperature, screw speed, line speed, and cooling parameters, ensuring accurate control and optimization of the extrusion process.

5. Cooling and Sizing:

   • After extrusion, the cable wire passes through a cooling and sizing process to solidify and stabilize the extruded material.
   • Cooling can be achieved using water baths or air cooling units, depending on the specific requirements and characteristics of the cable material being processed.
   • Sizing tools control the diameter and shape of the cable wire, ensuring compliance with the desired specifications.

6. Haul-off Unit and Cutting System:

   • The extruder machine is typically equipped with a haul-off unit that pulls the extruded cable wire at a controlled speed, maintaining tension and dimensional consistency.
   • A cutting system is integrated into the production line, accurately cutting the cable wire into desired lengths as per customer requirements.

7. Control and Automation:

   • The extruder machine may incorporate automation features for enhanced productivity and quality control.
   • Automated systems can monitor and adjust process parameters in real-time, ensuring consistent production and reducing manual intervention.

8. Safety Features:

   • The extruder machine incorporates safety features to ensure a safe working environment. These may include emergency stop buttons, safety interlocks, and guarding mechanisms.

9. Maintenance and Serviceability:

   • The extruder machine is designed for ease of maintenance and serviceability, with features such as quick-change components, easy access for cleaning and maintenance tasks, and diagnostic systems for identifying and troubleshooting issues.

support and services:

Quality Assurance:Quality assurance for all products

Price Advantage: Competitive price advantage

Support formulation: can be customized according to customer requirements

After-sales guarantee: 24-hour after-sales service nationwide

packing and shipping:

All packaging will be designed to ensure the safety of the products during transportation.

All shipments are accompanied by a packing list.