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0.05-0.64mm Wire Bunching Machine High Speed 2500RPM Winding Wire Making Machine

Jiangsu Hopda Machinery Co., Ltd.

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0.05-0.64mm Wire Bunching Machine High Speed 2500RPM Winding Wire Making Machine

Country/Region china
City & Province jiangsu
Categories Lacquerware
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Product Details

0.05-0.64mm Wire Bunching Machine , High Speed 2500RPM Winding Wire Making Machine

 

 

Technical Specification

ModelYL-1600
Dia. Of Stranded product (mm)Max.30
Stranding Section Area mm216-95
Dia. Of inlet conductor (mm)1.2-3.6
Dia. Of inlet core wire (mm)1.0-10.0
Line Speed (m/min)Max.150
Strand Pitch (mm)60-400
Rotation Speed (rpm)Max.500

 

Application:

Suitable for bunch-twisting copper conductors, aluminum alloy conductors, etc., and for twisting cable core wires.

 

Features:

  • The machine is controlled by PLC with a human-machine interface. Digital control technology and PLC programming ensure the reliability of the entire control system. The strand pitch can be flexibly set using the touch screen.
  • It adopts a bow with carbon fiber material, which has high strength and is lightweight.
  • The bow, traction, and take-up systems all use independent motors.
  • Very high efficiency. The production efficiency of the double-twist buncher is about 3 times higher than that of the rigid strander.

 

Product Description:

 

The "0.05-0.64mm Wire Bunching Machine" is a specialized piece of equipment used in the wire manufacturing industry. It is designed to bunch or gather multiple wires together to create a cable. The machine is specifically suitable for wires with a diameter range of 0.05mm to 0.64mm.

 

The "High Speed 2500RPM" specification indicates that this particular Wire Bunching Machine operates at a maximum speed of 2500 revolutions per minute. The high-speed capability allows for efficient and productive wire bunching, enabling faster production rates.

 

When using the Wire Bunching Machine, wires within the specified diameter range are fed into the machine, and the machine gathers them together to create a bunch. This process is typically used in cable manufacturing when multiple wires need to be grouped together without twisting, such as in power cables or data cables.

 

The machine's rotating components gather the wires in a controlled manner, ensuring proper alignment and tension. The resulting bunch has multiple wires securely grouped together, forming a stronger and more durable cable structure.

 

In addition, the "Winding Wire Making Machine" refers to a machine that is specifically designed to produce winding wires. Winding wires are widely used in various electrical applications, such as motors, transformers, and coils. They are designed to have excellent electrical conductivity and insulation properties.

 

The high-speed capability of the Wire Bunching Machine, combined with its ability to handle wire diameters within the range of 0.05mm to 0.64mm, makes it suitable for producing winding wires efficiently. The machine's specifications, such as speed range and wire capacity, may vary depending on the specific manufacturer and model.

 

It's important to note that the mentioned wire diameter range and speed are provided as examples. Different machines may have different diameter ranges, speed capabilities, and additional features to accommodate specific wire sizes and production requirements.

 

Performance characteristics:

 

Cantilever single twist machine with cantilever structure and adopts PLC program + frequency conversion speed control + pneumatic control, to ensure the uniform tension of the cable; in order to ensure the stability of the geometric structure after twisting, a single twist structure is adopted, and a large-diameter steering guide wheel is designed to minimize bending and low loss; The movement of the cantilever twist and wire reel take up, and the traverse movement of the wire reel, through the double control of the mechanical linkage and the electrical appliance, ensure that the unit has excellent synchronization from the four states of startup, normal operation, slow stop, and emergency stop. Stable characteristics; stable performance of the twist pitch. Simple operation, to ensure excellent product performance.

 

 

I. Application of the equipment: It is suitable for stranding of the copper wires with more than seven strands, such as electronic wires, power wires, bare copper wires, network wires, etc.

 

II. Creel stand (separately charged)

1) Vertical type (with an adjustable tension)

a: It is put on a side of the equipment. It may have 12 or 24 heads. The paying-off tray has a maximum outer diameter of 8″.

2) Horizontal type (with an adjustable tension)

b: It is put on a side of the equipment too. It may have 6 or 12 heads. The paying-off tray has an outer diameter of 400 to 630.

 

II. Structure of wire entering

1) After being paid off from the creel stand, all the wires will first enter a distributor 0.08-1.04mm Electrical Copper Wire Bunching Machine Double Twist 0plate via a group of idler pulleys and then the die for stranding.

 

IV. Performance and parameters of the equipment:

  • Model:

Right-hand model: The operator faces its front and the wires enter it from its right side. ( )

  • Rotation speed of arched band: Max: 1800RPM. The arched band is a of idler pulley type.
  • Lay: 11.15mm-60.24mm (it may be properly adjusted as requested by the customer). It is subject to manual gear-type changes.
  • Calculation of the stranded length: m/min=lay*2/1000*stranding speed per minute
  • Direction of lay: Leftward or rightward
  • Diameter of each feed line: Ø0.16mm-Ø1.0mm
  • Stranding area: 0.4 mm2-5.5 mm2
  • Wire arrangement: German type polished rod wire arranging device with adjustable throw of traverse and distance
  • Spindle lubrication: Manual grease feeding through a grease gun
  • Driving motor: It consists of an AC 380V 1400RPM The teco motor for driving10HP 10HP American Emerson converter and can realize stepless speed regulation.
  • Braking: electromagnetic brake that can realize automatic braking through internal and external disconnection
  • Disconnection protection: Automatic stop and alarming upon internal and external disconnection
  • Inching: The inching button on the exterior of the electric console
  • Speed display: The tachometer on the control panel
  • Electrical control: The setup and operations of the electrical parameters of the equipment are all done through the control panel.
  • External power line: The user should connect the external power line with the electric cabinet.
  • Alarm light: Red
  • Meter counter: Six-digit electronic meter counter
  • Electric elements: National or international famous brands
  • Bearings: Bearings imported with original packaging from Japan and Germany (such as KOYO, NSK and FAG)
  • Internal accessories: National or international famous brands
  • Noise: < 75dp (measured 1000mm away)
  • Ambient humidity: ≤ 90% (if it is larger than 90%, dry it by blowing before starting the equipment)
  • Workshop temperature: ≤40℃ (if it is higher than 40℃, the converter will undergo automatic protecting tripping)
  • Floor area: L3100*W1800*H1700MM
  • Color of the housing: Apple green (as requested by the customer)

 

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