Active Member
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[China]
Address: No.27 Yinghu Road, Wangting Town, Xiangcheng District, Suzhou City, China
Contact name:
Suzhou Hengxie Machinery Co., Ltd |
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HXE-450/13DL Copper rod breakdown machine with continuous annealing machine
I. Quick details
HXE-450/13DL Copper rod breakdown machine is used to draw and anneal single bare copper wire from 8mm to 1.2mm-4.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.
II. Compositions of equipment
| Name | Quantity |
| 1. Cantilever Pay-off shelf | 1 |
| 2. HXE-450/13DL Main drawing machine | 1 |
| 3. HXE-TH450 Annealing machine | 1 |
| 4. HXE-180 Tension controller | 1 |
| 5. HXE-WF800 Coiler & Basket changer system | 1 |
| 6. HXE-SX630 Double spoolers | 1 |
| 7. Electrical cabinet | 2 |
| 8. Operation panel / With PLC&Touching screen | 1 |
| 9. Steam generator 24KW | 1 |
| 10. Wire Pointing & Threading machine | 1 |
| 11. Copper power filter | 1 |
| 12. Gear oil station | 1 |
| 13. Air compressor & Air tank | 1 |
| 14. Butt welding machine (For 8mm copper rod) | 1 |
| 15. Spare parts |
III. Main technical parameters
| 1. Inlet | 8mm (Inlet wire straightening function is provided) |
| 2. Outlet | 1.2mm-4.5mm (Final die rotation function is provided) |
| 3. Diameter of capstans | 450mm |
| 4. Speed | 1500m/min, Capacity say 1.2mm, 780kg per hour |
| 5. Slip ratio | 1.4-1.2 decrease |
| 6. Quantity of capstan | 13 |
| 7. Capstan | Tungsten carbide (With wire threading function) |
| 8. Quick dies change | Available / Require less dies |
| 9. Main motor | DC280KW, with DC Controller |
| 10. Fix speed motor | DC75KW, with DC Controller |
| 11. Gear | Changeable |
| 12. Noises of machine | ≤85 db |
| 13. Protection cover | Motor transmission cover installed |
| 14. Others | Heat exchanger for Gear oil is provided |
| 15. Others | All main pipes are provided |
| 16. Others Gear oil station system is provided, including: Pump, Gear oil tank, Pipes, Oil Pressure Gauge, Signal wire. | |
| 17. Others Heat exchanger for Lubrication oil and Heat exchanger for cooling water, no need. You need prepare one Underground Tank for Lubrication Oil recycle, one Water Tower for Cooling Water recycle. | |
IV. Attention
4-1. If wire breaks, will stop automatically, and the Fault Indicator light will open.
After connect the wire, press the Fault Reset button(Yellow button) and the On button (Green button), to run the machine again.
4-2. Press Emergency Stop button(Red button) to shut down the machine immediately.
After solve, press the button again to run the machine.
4-3. After set the Length-counter, the machine will stop automatically when reach the length set.
After change the Spool, please press the Length Reset button(Yellow button) and the Spool Reset button(Yellow button) to run the machine again.
4-4. After the machine stop(no running at all), then switch the Pump switch to stop the lubrication.
4-5. Do not touch the wire in the Annealing section.
4-6. After shut down the machine, need at least 30 seconds to restart the machine.
4-7. Wire often breaks, adjust the speed, balance arm, check the dies are clean or not.
4-8. If has scratch on the surface of the wire, check the capstans on the Take-up part. Check the drawing capstans.
V. Machine maintenance and precautions
1. Make sure the machine and the capstans clean, no scrap, no break wire.
2. Make sure the Take-up part clean.
3. Electrical cabinet should be closed.
4. Change belts if worn out.
5. Only qualified electrical technician can repair the electrical part.
6. Never change the Inverter parameter.
7. If something wrong with the machine that can`t solve, please contact the supplier first.
Do not open the machine without consulting to the supplier.
8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.
9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.
