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LDPE Plastic Scrap Recycling Machine Double Piston Continuous Screen Changer / Melt Filter

Xinting Machinery Co., Ltd.
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Address: Nanfeng town Yongfeng village Zhangjiagang city Jiangsu province China

Contact name:Sweety Tang

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Xinting Machinery Co., Ltd.

LDPE Plastic Scrap Recycling Machine Double Piston Continuous Screen Changer / Melt Filter

Country/Region china
City & Province jiangsu
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Product Details

 

Double-piston continuous screen changer/melt filter for plastic PP PE HDPE LDPE scrap pelltizing machine

 

GM-DP-R series double piston continuous screen changer:

 

The GM-DP-R series Plastic extrusion machinery used filter double piston type continuous screen changer now is widely used on theplastic sheet extrusion machine, it makes a high efficient that no material leakage or product disruption during the screen changing process.

 

This series of continuous screen changer is designed to work with two channels in the housing of the screen changer. there is a screen cavity on each bearing piston, and a screen pack on each screen cavity. they work at the same time. when screenchange is required, one screen is working, while the other one is changed , thus the replacement without machine halt is ensured and no interrupt of the melt stream or the production.

 

Brief of Double-piston continuous screen changer/melt filter for plastic PP PE HDPE LDPE scrap pelltizing machine:

 

Waste Plastics Granulating Machine is used for recycling of the used and waste plastic material. It equipped with automatic constant temperature,electric changing filter nets. It also can pelletize the crushing material after fitting with a loader. The cutting machine adopts speed regulating motor. which can cut the material according to the feeding speed of the extruder.

 

Application of raw materials:

 

PE, PP, BOPP, HDPE, LDPE, LLDPE, ABS, EPE, EPS,XPS, Stretch film, Non woven fabric, Woven bags,etc.

 

Flow chat of PP/PE plastic granules/pellets making machine:

 

Water ring granulating:

 

Conveyor → Film compactor → Single screw extruder → Die head and hydraulic screen changer →Water ring pelletizing → Water tank → Dewatering machine → Vibration sieve → Air blower → Storage silo

 

Features of PP/PE plastic granules/pellets making machine:

 

² High efficiency force-feeder ensures high capacity feeding, low energy consumption.

² Extruder of PP/PE film pelletizing line: single stage or double stage pelletizing.

² Pelletizing style: water-ring and water cooling strand cutting with extrusion mould, even cutting ensures good shape.

 

Main parameters PP/PE plastic granules/pellets making machine:

 

ExtruderSJ85SJ100SJ130SJ160
Screw diameter85mm100mm130mm160mm
Main motor55kw90kw132kw160kw
Compactor power37kw55kw75kw90kw
Capacity100-180kg200-300kg300-400kg500-600kg
 

 

 

There are noodle type and water ring type pelletizing line,recycling PP PE film bags,any other profile ,make them into pellets.

 

Process flow of PE PP plastic scraps granulating recycling equipment :

 

Convey feeder→ Extruding machine→ Die-head and High speed screen exchanger→ water-ring pelletizing machine (or strand cutting)→Dewatering machine→ Vibrating sieve→ Air conveying Blower → Storage silo

 

1. The first stage screw
1.L/D:28 :1
2.Screw diameter:85~180
3.Motor power:55~300KW
4.Speed:10~150rpm
5.Cooling method:forces wind cooling
6.Lubrication:forces lubricating
7.Heating method:electric heater
8.Control zone: 7 zones
9.Control zone for head: 2 zones
10. Vacuum degas: an enlarged one
 
2. The Second stage screw
1.L/D:10 :1
 
2.Screw diameter:150~200
3.Motor power:55~90KW
4.Speed:10~120rpm
5.Cooling method:forces wind cooling
6.Lubrication:forces lubricating
7.Heating method:electric heater
8.Control zone: 4 zones
9. Pelletizing method: Water-ring pelletizing system
 
 
II.Technical parameter of the compactor machine:
1.motor power:37~160KW
2.temperature controlling:1 zone
3.cooling method:wind cooling or water cooling
 
4.Rotary knife:3 group total 15 pieces
5.stationary knife:12~13 pieces

Carbon black processing machine with kneader two stage water ring pelletizing line different Series

ModelMain MachinePowerRotate Speed
GSJ50-100GS-50 twin screw extruder machine37-55kw500-600rpm
GSD-100 single screw extruder machine22-45kw60-90rpm
GSJ65-150GS-65 twin screw extruder machine55-75kw500-600rpm
GSD-150 single screw extruder machine45-55kw60-90rpm
GSJ75-180GS-75 twin screw extruder machine75-132kw500-600rpm
GSD-180 single screw extruder machine75-90kw60-90rpm
GSJ95-200GS-95 twin screw extruder machine250-315kw400-500rpm
GSD-200 single screw extruder machine90-132kw60-90rpm

Wind Transmission system

Motor power:2.2~4KW;

pipeline and tee joint T are made by stainless steel.

 

 

Electric control cabinet

A. Japan RKC temperature control system,double channels PID adjuster control the mainframe
B. Pressure sensor,Display and project the pressure of the head
C. Carlo Gavazzi solid relay
D. Main power “DELIXI”, other low voltage electric Schneider
E. Pressure sensor
F. Europe speed timing
G. Inverter controll the speed of conveyer belt.

 

The extruder play a big important part in the whole line,

some parameters of the single screw extruder are displayed as below:

 

 

Model

Screw diameter

(mm)

L/DScrew rotation speed (r/min)

Max. extruding

Capacity

(kg/h)

Motor power

(kw)

Heating zone
SJ-454533:1736028/353
SJ-505033:19012037/453
SJ-656533:19022055/754
SJ-757533:19035090/1104
SJ-909033:190500160/1855
SJ-12012033:180750280/3155
SJ-15015033:1801000355/385

5

 

 

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