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Power Transmission Gears Drive Gears Tooth Ring Precision Carburizing Gears

Zhangjiagang Guangda Special Material Co., Ltd.

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Address: Langanqiao Development Zone, Fenghuang Town, Zhangjiagang City, Jiangsu Province, 215614, P.R. China.

Contact name:Emma Ju

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Zhangjiagang Guangda Special Material Co., Ltd.

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Power Transmission Gears Drive Gears Tooth Ring Precision Carburizing Gears

Country/Region china
City & Province jiangsu
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Product Details

 

Power Transmission Gears Drive Gears Tooth Ring Precision Carburizing Gears

 
 
Power transmission gears are used for devices for the transmission or translation of movement . Power transmission gears are assembling in the gearboxes used for transform the speeds and torques produced by the prime mover in order that they are appropriate to the machine which is to be driven.
 
 
Power transmission gears Material specification
 
18CrNiMo7-6    Chemical Composition
ElementC%Si%Mn%S%P%Mo%Cr%Ni%Cu%AL%HOV%Ti%N*Nb%
Scope0.15-0.210.15-0.300.05-0.90≤0.015≤0.0100.25-0.351.50-1.801.40-1.70≤0.200.02-0.04≤1.8ppm≤10ppm≤0.0175-125ppm0.015-0.05
 

 

Power Transmission Gears specification

 
External Gears and external splines
 MillingHobbingShapingTooth grinding
Max O.D5000mm1200mm2000mm5000mm
Max face width2200mm1600mm1100mm2200mm
Max moduleM35M35M24M40
AGMA leval/DIN leval

DIN3962

CLASS 7

DIN3962

CLASS 7

DIN3962

CLASS 8

DIN3962

CLASS 3

Tooth surface finishingRa3.2Ra3.2Ra3.2Ra0.4
Max helix angle+30°/-45°±45°±45°

 

Internal gears and internal splines
 MillingShapingTooth grinding
Max O.D.5000mm2400mm5000mm
Max Face Width2200mm1100mm2200mm
Max moduleM35M24M35
AGMA leval/DIN levalDIN3962 CLASS 8DIN3962 CLASS 8DIN3962 CLASS 4
Tooth Surface finishingRa3.2Ra3.2Ra0.4
Max helix angle+30°/-45°±45°

 

 

 

 

Power Transmission Gears we could provide

 

      Planetary Gear
Planetary gears, also called epicyclic gear trains, are used in complex applications that require smooth torque transmission, such as drivetrains and automotive transmissions. The spur gear used by planetary gears is called a “sun spur,” which is surrounded by three-plus exterior gears called planet gears
  Internal Gear
Planetary gears, also called epicyclic gear trains, are used in complex applications that require smooth torque transmission, such as drivetrains and automotive transmissions. The spur gear used by planetary gears is called a “sun spur,” which is surrounded by three-plus exterior gears called planet gears
  Spur Gear
The spur gear, also called a straight-cut gear, is the simplest type of gear available. Straight-sided along the gear wheel’s axis, with straight teeth in line with the axis. Other types of spur gears transmit motion and torque laterally through compatibility with other parallel aligned gears. Such gears are main components in planetary gears.
  Spline Gear
Spline gears are either cylindrical or rod-shaped with straight teeth that allow them to transmit motion laterally by fitting inside internal devices or gears.
  Helical Gear
Helical gears are fast rotating gears capable of supporting heavy loads efficiently and smoothly. They feature teeth inclined towards the axis of the shaft and positioned like a helix, thus the name. Quieter than many other gears, including spur gears, helical gears are popular with applications that feature both radial loads and thrust loads.
  Double helical gear
Double helical gears are a type of helical gear that has two helical faces next to each other with a gap between them. The helix angles on each face are identical but opposing. The use of a twin helical gear set lowers thrust loads and allows for even more tooth overlap and smoother operation.

 

 

 

 

About Guangda for the gears manufacturing

 

 

1. Professional manufactuer for the gears with efficient technical team with an emphasis on cost effective production.


2. Guangda has material line and machining line could provide gear blanks and finished gears .
 

3. Customerized and one-stop to meet customer's requirements, provide the overall solution to customers .


4. More than 100 sets of professional gear machining equipment including PAMA,Gleason,Danobat,Kehren,Nicolas,Pierto carnaghi of the most advanced equipment in the world.
 

5. More than 70 sets of the gear heat treatment equioments including the nitriding ,tempering and carbonization for the gears .


6. Guangda is the largest supplier to the world's top three customers NGC,ZF and Siemens for the gear box parts.


7. In Chinese market, Guangda wind turbine gear steel ranks first in China for the capacity, quality and market share.

 

 

Completed supply chain--Guanda has the ability from Material of smelting ,forging ,heat treatment to the precision machining and the final surface treatment.

 

Comparing with companies who only make the material , we directly face the end customers and better understand customer's demand. Compared with comapanies who only do the processing, we can accurately control the quality of materials to meet the technical requirements of customers. In this way we could provide a holistic solution and control the cost of the whole process, meet the delivery time, and resist market risks.

 

 

SmeltingSmelting capacity 500,000.00 ton/year . With own smeliting line of carbon steel,stainless steel, alloy steel and special steel .
ForgingForging capacity 300,000.00 ton/year . With own professinal forging press machines 5000ton,4500ton,4000ton,3600ton,2000ton,1000ton and ring rolling mill machines and could manufacture the forging blank ourselves.
Rough machiningTurning, milling, boring different kinds of the rough machining equipment more than 100 sets
Precision machiningWith the most advanced and modern equipment of PAMA ,Gleason ,Danobat,Kehren, Nicolas,Pierto carnaghi of precision machining including gear shaping ,gear hobbing, gear grinding etc.
Heat treatment lineWith own professional equipment for heat treatment for Annealing ,Normalizing ,Tempering ,QT, Isothermal annealing,Stress relief , Nitriding , Carburize ,Case-hardening etc
Surface treatmentAdvanced coating facilities such as high-pressure cleaning, sand blasting and thermal spraying. Complete surface treatment capability.
InspectionUT,MT, With Gleason gear measuring instrument and Hexagon three coordinate detector

 

 

Guangda is one of the leading gear manufacturers in China .We make various sizes of gears for different applications acoss multiple platforms . we have the experience and resources necessary to meet the demands of your business. You can count on our engineers and quality control teams to make the high-quality, custom gears you need.

 

We’re committed to exceeding your gear manufacturing technology needs from start to finish. Whether your project requires services such as full design, prototyping, pre-production and production of gears, Gear Motions has the expertise to handle every step of the gear manufacturing process to meet your needs.

 

All products are manufactured with the most advanced and modern equipment of PAMA,Gleason,Danobat,Kehren,Nicolas,Pierto carnaghi and efficient technical team with an emphasis on cost effective production.Guangda pursues excellence & innovation with tight quality control & the most advanced technology in the industry.

 

Guangda has deep and long cooperation with NGC ,Voith ,Flender and ZF for supplying the gear box parts . In Chinese market, Guangda wind turbine gear steel ranks first in China for the capacity, quality and market share .And Guangda is the largest supplier to the world's top three customers NGC,ZF and Siemens for the gear box parts.

 

 
  • Listed company. Strong scientific research ability , Strength for Market experience and customer service .
  • Completed industrial supply chain for smelting, casting ,forging, heat treatment to the precision finished processing.
  • Better control for the cost ,quality,delivery term as we control every link of the completed chain.
  • Certificate PED,DNV, BV, Rina, ISO, GL, ABS, LR etc.
  • Different industry bases :Smelting,Forging,Cast steel, cast iron ,Precision Intelligent Manufacturing Base.
  • Experience:Cooperation with foreign customers more than 10 years and quick delivery time and fast service.

 

 

 

 

 

 

 

 

Power Transmission Gears

Drive Gears

Tooth Ring

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