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Heavy Duty Gear Blank Forging 34CrNiMo6 Large Gear Wheel 18CrNiMo7-6

Zhangjiagang Guangda Special Material Co., Ltd.

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Address: Langanqiao Development Zone, Fenghuang Town, Zhangjiagang City, Jiangsu Province, 215614, P.R. China.

Contact name:Emma Ju

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Heavy Duty Gear Blank Forging 34CrNiMo6 Large Gear Wheel 18CrNiMo7-6

Country/Region china
City & Province jiangsu
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Product Details

Heavy Duty Gear Blank Forging 34CrNiMo6 18CrNiMo7-6
 
 

Forged gear blanks that can be customized according to your shape, size, and material. And these blanks are with lower volume needs and near net shapes to reduce final machining costs.

 

Customers in any sector that uses gears can request a price for any quantity of forged gear blanks, ranging from one-off prototypes to big production runs. Gear cutting to finished gear dimensions is one of our expansions.
 

We supply quality forged gear blanks for gear manufacture. Heat treatment and rough machining are available from our company.
 
 
Gear Blank Forgings Specification
 

Max diameter5000mm
Material18CrNiMo7-6, 30CrNiMo8,17CrNiMo6,20CrMnMo ,4340,34CrNiMo6 42CrMo4,etc.
Melting processEF+LF+VD
Process capacityTurning, milling, boring ,gringding, completed machining, gear Gear Shaping ,Gear Hobbing, Gear Grinding capability.
Heat treatment lineOwn professional equipment for heat treatment for Annealing ,Normalizing ,Tempering ,QT, Isothermal annealing,Stress relief , Nitriding , Carburize ,Case-hardening etc
Annular Capacity100000pcs
Executive standardJB/GB/EN/DIN/JIS/ASME/ASTM/ISO
CertificationPED,DNV,BV,Rina,ISO,GL,ABS,LR
ApplicationPresion gear of Industrial large scale equipment,heavy duty machinery gear

 
 
Gear blank forging procedure 
 

Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment

 

High-precision dimensional tolerance;Excellent mechanical properties;Produce different dimension based on customer’s requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection;Quality full service.
 
 
Gear Blank Forgings Application 
 

Rail VehiclesOil and gas
MiningCement
Power GenerationTurbo
Hydro powerWind Energy
MetallurgySugar
Marine and shipbuidingMachine tools
Recycling and processing plantsRubber and plastics

 
 
Gear Blank Forgings Test 
 

  • Chemical composition
  • Hardenability
  • Reduction ratio
  • Heat treatment process
  • Grain size and microstructure
  • Cleanliness
  • Hardness test
  • Mechanical test
  • UT

 
Sun Gear for Planetary Gearbox, Customized precision gear
High Quality Mechanical Customized Gear Wheel Double Sun Gear
Sun gear transmission shaft coupling
High quality excavator final drive parts Travel motor shaft
Sun gear for planetary gearbox
 
 
About Guangda for gear blank forging 
 

Zhangjiagang Guangda Special Material Co.,Ltd was established in 2003, is one of the forging manufacturer for research and development, production, sales, service as one of the comprehensive company. We located in Jiangsu Province besides Shanghai. We provide different forgings of shaft ,gear blank , ring rolling, rough machining, heat treatment and finish machining. Our annual production capacity is 500,000 tons for various of free-die forgings, ring rollings .

 

We are qualified by the classifications such as PED,DNV, BV, Rina, ISO, GL, ABS, LR .Act as the high-tech enterprises with high-quality special alloy materials as the core business belong to the "advanced iron and steel materials" industry under the strategic emerging industries supported by the state.

 

There are two major product systems of alloy materials and alloy products:The alloy materials include high quality gear steel, high quality die steel, special stainless steel, high temperature alloy, ultra-high strength steel and other new material products encouraged by the state; Alloy products mainly include wind power equipment, rail transit and various precision mechanical parts made of alloy materials.

 

Guangda forgings are widely used in high-end equipment manufacturing industries such as new energy wind power, rail transit, mechanical equipment, aerospace, new energy power, gas turbine, Marine petrochemical, semiconductor chip equipment and so on.

 


Smelting


Forging


Heat treatment


Machining

 

Products in workshop

 

Large wheel

Large gear wheel

Forging manufacturer

 

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