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AB Glue Two Component Mixing Automatic Epoxy Resin Dispenser potting resin ab machine

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AB Glue Two Component Mixing Automatic Epoxy Resin Dispenser potting resin ab machine

Country/Region china
City & Province guangzhou
Categories Home Product Making Machinery
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Product Details

AB Glue Two Component Mixing Automatic Epoxy Resin Dispenser potting resin ab machine

A transformer is a device used to measure voltage or current, mainly consisting of a coil and a magnetic core.

With the development of science and technology, the performance and accuracy of transformers continue to improve, and their application fields continue to expand, involving almost every industry in the national economy, mainly concentrated in electric power, power grid, rail transit, construction, new energy, metallurgy, petrochemical and other industries

Transformer is a very important component in the circuit. Its internal structure is relatively complex and contains a large number of wires and magnetic cores. If there is leakage or poor contact between these wires and the magnetic core, it will cause a short circuit or failure of the circuit, affecting the operation of the entire circuit system. Using an automatic glue dispensing machine to fill the glue can seal the wires and the magnetic core, improve the insulation performance between them, and avoid problems such as leakage or poor contact.

In the future, with the continuous development of smart grids, new energy vehicles, 5G and other fields, the demand for transformers will further increase. At the same time, the requirements for environmental protection, energy saving, consumption reduction and other aspects will also continue to increase, which will also promote Continuous innovation and development of transformer technology. KPD AUTOMATION has designed an automatic AB glue filling machine with a double barrel design for the potting requirements of transformers. Glue A and glue B are stored separately to ensure that the glue does not solidify after being placed for a long time; original anti-curing function; adjustable high viscosity The suction valve prevents glue from leaking and dripping; a heating device can be added, and a glue stirring device is equipped to prevent glue from settling; the ratio can be adjusted as needed to realize mixing and filling of glue at the same time, thus saving glue to the greatest extent; it has points, lines, and surfaces. , arc, circle and three-axis linkage functions, it can adapt to glue filling of any irregular objects; saving labor, one piece of equipment can reach the output of traditional 3-5 people!

Information about Meter Mixing/Dispensing Machines for 2-Part Polyurethane Casting Resins

Two-part polyurethane casting resin systems may be processed manually without using a dispensing machine.

However, for a higher production quantity and for some specialty applications, you may need to use a meter-dispensing machine to process the 2-part polyurethane casting resin materials.

Basically, a dispensing machine for 2-part polyurethane resin system has to:

• Feed the component materials to the pump

• Meter the materials at the correct ratio and send them to the mixing head

• Mix the two components

• Dispense the blended material

The dispense machine assembly parts for these functions have options for you to choose from. For example, if you want to mix dye, filler, or other additive, you may want an agitator and vacuum capacity in your feeding tank. If your ratio needs to be varied, you need to get a variable mixing ratio system and not a fixed ratio system. Your output and shot size determines the type and size of the pump and driving mechanism. If the component is very thick or solid at room temperature, you need the material heated in the machine. If the two resin components are difficult to mix, you may need to get a dynamic mixing system instead of static mixing system.

Each application is different, so the machine manufactures typically custom-assemble your machine based on your requirements. You will have to provide various pieces of information including these to your machine supplier in order for you to obtain a quote.

• Mixing Ratio

• Viscosity of Components

• Output rate

• Shot Size

• Filler Requirement

• Heating Requirement

• Other Specific Requirements

As mentioned earlier, your machine is likely to be customized for your specific requirement. You will need to work with the supplier for the setup, maintenance, repair, parts, and other issues for a long time. It is important that you select a machine supplier that you feel comfortable working with for a long term. Some manufacturers have direct sales people, and some of them primarily use distributers. The machine distribution companies often have engineering capacity to help setting up and deal with issues locally. KPD automation will be happy to work with your Please feel free to have them contact us for detailed questions as they need to.

Potting is a method for processing resins based on silicone, polyurethane or epoxy in liquid form to cover electrical components such as PCBs or for filling out cavities.

The precise operation of metering and mixing systems is particularly important for resin casting in the electrical and electronic industries. After the curing process, the resins protect the components against moisture, dust or damage and provide a long life-time. Our system achieve all requirements for a precise mixing, metering and application of resins, always aligned to the individual requirements of customers.

Machine picture

 

 

Machine description and working principle 
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Machine Features

1. The whole bucket of glue only be placed on the tank side of the machine, and the equipment can be automatically extracted without manual pouring into the storage bucket.
2. The storage tank can be customized according to the potting of AB glue in each hour.
3. The storage tank has automatic defoaming function and material location level detection function.
4. The tank can be customized according to your glue need, such as: automatic stirring, automatic constant temperature, air drying, etc. ..
5. High-precision screw pump (gear pump / plunger pump) pushes glue through the cavity, with high pressure and fast glue output.
6. The servo motor drives the screw pump , the speed of each pump can be set separately, to keep the flow speed of each pump, To achieve the required mixing ratio (1: 1--1: 10 adjustable).
7. Equipped with dynamic mixing device to make the mixing of glue more uniform.
8. Equipped with automatic cleaning function, no need to manually cleaning the machine, avoid manual cleaning trouble.
9. Equipped with 500 * 500mm mechanical arm, which can edit the running path, To actual perfect potting ab glue at correct location on product

 
 
Options:
1.Dispensing with Dozing nozzle or Static mixer/dynamic mixer
2.Constant or Variable resin:hardener mixing-ratio
3.Single or Multi Dispenser Potting
4.Fixed or Moveable dosing nozzle (Dispensing)
(X-Y-Z axis movement or interpolation)
5.Automatic Loading & Unloading of Trays
6.Ability to dosing different quantities of raw materials to different locations in one program
7.Automation: pre-heating and curing oven with conveyor 
8.Extra degassing tanks for uninterrupted production
 
Dosing Pumps
1. Very precise even at very low volumes
2.Constant mixing ratio ensures faultless dosing
3. Metering pumps ensures minimal amounts of reactive mix
4.Temperature controlled design
5. Resistant to abrasion even when filled with high abrasive casting resins and does not require maintenance
 
Machine Vacuum Tank Agitator
1. Full homojenization
2.No sedimentation
3. Perfect degassing
 
 
Static Mixer /dynamic mixinng
1.Perfect homogenization without dead space
2. Abrasion resistant & low maintanence
3.Temperature controlled design
4. Ensures optimal viscosity of reactive compounds at constant temperature
5.Provides very long service life with a closed cleaning system
 

Technical Specifications
1.Vacuum PumpUp to 1mbar

2.Nozzle Movement Motor: AC servomotor Linear X,Y,Z axis
3.Nozzle Movement DistancesX:500mm, Y:500mm, Z:100mm
4. Control SystemPLC
5. Power SupplyTriple Phase 220V +/-10%, 50 / 60Hz
6. Air Pressure6 Bar
7. Touch Screen7 inch
8. Barrel size: 10L,30L,40L for optional
 
Machine Prameter
Models:
KPD-500 Automatic Multifunctional Glue Potting Machine
Suitable process:
It can be used as a stand-alone machine or with the customer’s original assembly line to achieve on-line gluing.
Proportion of glue:
10:1 – 1:1
hybrid approach:
Dynamic stirring mixing/static
Machine Stroke:
500x500x100mm
speed
X,Y axle 400mm/s
accurate
±0.05mm
Programme stock:
999
programmer
Teach-In Programming
metrological:
High precision metering pumps
control method:
PLC+touchscreens
input method:
Touch screen + buttons + IO
Appearance Material:
Industrial square tube welding + 6061 alloy + cold rolled plate
Drum size:
A barrel 30L, B barrel 10L (can be customised)
External Dimensions:
1100×1350 X1600mm
Gum flow rate:
1–80g/5sec (customised large glue volume available)
trajectory:
Punching points, walking straight lines, curves, drawing circles, arcs, squares, and other irregular shapes.
Supply Voltage:
AC220V/50HZ
 
Applications:
Potting&isolation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.... 
Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
 
Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....

Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on ...

 
Suitable Material
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.

Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
 

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