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Professional and Video Outgoing-Inspection PU Adhesive Potting Machine for LED Lamps

Kapudun Automation Equipment (Guangzhou)CO.,ltd

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Address: Room 301-306, Building D, No. 15 Wenyong Road, Xindun Village, Zengcheng City,Guangzhou,China

Contact name:Sara

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Kapudun Automation Equipment (Guangzhou)CO.,ltd

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Professional and Video Outgoing-Inspection PU Adhesive Potting Machine for LED Lamps

Country/Region china
City & Province guangzhou
Categories Rubber Product Making Machinery Parts
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Product Details

Product Overview

Automatic Polyurethane adhesive potting machine

Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio by two sets of high precision pumps, supply to a fully mixing design and then dispensing , dosing , dispensing the aimed products
We provides professional metering and mixing technology solutions! Our system not only handles single-fluid, two component and multi-fluid control, but also devotes itself to the realization of automation control. Over the years, our system has provided high-quality services to many different industries. It is a trustworthy and reliable partner for you.
Besides ,the liquid potting material must flow easily so that it completely covers the component, leaving no voids. If air becomes trapped in the housing, the moisture it contains may cause corrosion - eventually leading to component or product failure.
OUR equipment with pre-heat functions that helps the pre-heat the AB compound in tank in advance to keep a good flow-ability.Good liquidity helps resin flow into product easily and evenly.
OUR machine with tank stirring vacuum degas functions ,which can help compounds to remove air bubble easily and arrived the good potting status .
Removing air bubbles is very important.Vacuum degassing remains a critical processing step. The best technique for vacuum degassing is referred to as "bumping degas" which is alternately pulling and relaxing a vacuum in 30- to 60-second cycles.

FEATURES AT A GLANCE
Feature & Benefits:
●Stainless steel construction, easy to clean and maintenance.
●Optional bottom chamber available.
●Fixed ratio design for precise ratio control.
●Static or Dynamic mixing valve applied for different material requirements.
●Microprocessor controlled.
●Interactive memory setting function creates user friendly interface.
●Multiple variable shot volume program
●Easy shot size and flow rate adjustment.
●Precise gear pumps, supply the material steadily and consistently.
●Optional material tank heater available.
●Material tank empty warning.
●PTC thermal sensor insures temperature of the material tube constant.
●Error-protection design, error message display.
304stainless steel tank
electrical and pneumatic components
High-quality motion components

Working principle

The machine will have two tanks for keeping Liquid A & B separately.
There are two sets of metering pumps inside the machine, draining out liquids individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data .
PRODUCT SPECIFICATIONS
Models:
KPD-700 Automatic Multifunctional Glue Potting Machine
Suitable process:
It can be used as a stand-alone machine or with the customer’s original assembly line to achieve on-line gluing.
Proportion of glue:
10:1 – 1:1
hybrid approach:
Dynamic stirring mixing/static
Machine Stroke:
700x700x100mm
speed
X、Y axle 400mm/s
accurate
±0.05mm
Programme stock:
999
programmer
Teach-In Programming
metrological:
High precision metering pumps
control method:
PLC+touchscreens
input method:
Touch screen + buttons + IO
Appearance Material:
Industrial square tube welding + 6061 alloy + cold rolled plate
Drum size:
A barrel 30L, B barrel 10L (can be customised)
External Dimensions:
1100×1350 X1600mm
Gum flow rate:
1–80g/5sec (customised large glue volume available)
trajectory:
Punching points, walking straight lines, curves, drawing circles, arcs, squares, and other irregular shapes.
Supply Voltage:
AC220V/50HZ
SALES AND SERVICE NETWORK
Successful Project
led strip
led soft strip
wall washer

More sucessful project

1.Potting&Dispesing&Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reversesensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on

.2Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling...

3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....


SIMILAR PRODUCTS
FAQ
Q1:Do you offer oversea service? A1We can offer online traning service and also can offer oversea service if customer required, engineer will offer face to face service. Q2:How dose your factory do regarding quality control? A2:We assure 1 year warranty for the main part,also we offer spare part for back up.Please check with sales engineer in detail. Q3:What are your payment terms? A3: Normally, 50% advance by T/T and balance paid off before delivery.
Q4:Are you a factory or trading company ? A4: We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 40 countries for over 15 years. Q5: Machine always drops resin A5: Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles. Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles . Conical needles with less back pressure and liquid flow smoothly . It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed . Q6: Glue dropping not evenly A6:the problem cause mainly because of the storage flow pressure tank or air pressure is not stable. Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table . Control pressure of rubber valve at least higher than 60psi to assured glue evenly . We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .

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