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Customizable Foshan Star Flat Glass Tempering Machine for Tempered Glass Production

FOSHAN STAR TECHNOLOGY CO.,LTD

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Address: Changhua International Center, Boai Load, Shishan Town, Nanhai District, Foshan, Guangdong, China

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Customizable Foshan Star Flat Glass Tempering Machine for Tempered Glass Production

Country/Region china
City & Province foshan guangdong
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Product Details

 Description of the Equipment
1.1 Brief introduction
The furnace includes loading table, heating section, quenching and cooling section, unloading table, and control system. It is used to manufacture flat glass for window,door furniture, home appliance, architecture glass, etc.
1.2 Loading Table
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.
1.3 Heating Section
The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it's easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout. 
1.4 Flat Quenching/Cooling Section
The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass. 
1.5 Forced convection heating system

Balance tube made by air tube of convection heating system with leptospira model. The convection air comes from compressor to spray hot air into the surface of the soft coat Low-E glass; under the production working process, the heating chamber is combed with both forced convection and radiation. In any case when you expect to process Low glass(both soft and hard coat), you could switch on the compressor control and when you only intend to process clear float glass you can only adopt radiation for processing.
1.6 Formation/Quenching (cross bending section)
It is composed of upper and lowers straight rollers. When the glass is transferred to this section, the upper and lower rollers will Change their shapes to form a curved clearance, which is just like an assumed mould. The softened glass sheets are oscillating in the assumed mould to be curved, and there is no mould needed. The bending section, tempering section and the formation section are just one combined part. The glass will be tempered during formation. When tempering flat glass, bending/tempering section is the same to a part of the flat blast heads. The glass will oscillate with the rollers for even quenching.


1.7 Unloading Table
The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer's factory. 
1.8 Control System

2. Technical Parts

2.1Technical Specifications
Flat glass :
Max loading area :1830 x 2440mm
Min Glass size :250x300mm
Glass thickness range :4-19MM
Max glass size :1830x2440MM
Bend glass :
Max glass size :1500x2000(Arc length) MM
Glass thickness :4-19MM
For size :Two position(two glass heat )
Radius &thickness:
R≥1000mm(4~6mm)
R≥1500mm(8~10mm)
R≥2000mm(12~19mm
Bend adjustment system: Bend adjustment by special type of Hydraulic system,for high accuracy bending.
Parameter for Hydraulic :11KW, 21Mpa
Heating methods :Top and bottom full forced air convection model
Requested glass quality:
No visible bubbles, impurities;
Meet the national standards of high quality float glass;
Glass shall be beveling, edging, washing and dry;
Power
Heating :450KW
Blower :250KW+75KW
Drives :27KW
Transformer requirement :≥630KVA
Recommended transformer capacity:The power capacity may be different and should be referring to the actual
Blower Control:controlled by frequency inverters
Quality Standard :ANSI Z97.1-2004,
Finished product rate :≥ 98%
Installation period (approximately,):15 working days
Commissioning period (approximately) :10 working days
Training period (approximately) :10 working days
Guarantee period :ONE year for non worn-out parts and components.
Power supplier mode :To order
 
2.1.2 Power consumption
Flat: ≤4kwh/M2 (5mm sheet glass y)
Bend: ≤4.8 kwh/M2 (5mm sheet glassy)

2.1.3Productivity:
Glass thickness(mm)Glass tempered cycle(load/hour)note
Flat glass 418-22The size, producing area and color of glass panel will cause the production difference. The production of glass plate with small size and deep color will be slightly larger.
516-18
614-16
810-12
109-10
127-8
Bend glass   

2.1.4 Suitable glass sorts
Tinted glass
Patterned glass
Coated glasses (Including most kinds of hard coated glass, parts of special soft coated glass, which withstands about temperature 700 ºC)
Silk screen printing glass
Clear float glass
Low-e glass
2.3 Supply Scope
Loading table
Heating section(furnace) with top fan convection system
Fast pass area
Quenching and Cooling section
Bend forming section
Unloading table
Blower system
Control system

Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making MachineFoshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making MachineFoshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making MachineFoshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making MachineFoshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine
Sea worthy packing
Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine

Company Profile:
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the 
production, research and development and sales of glass deep processing machinery. The company is 
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering 
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and 
its technology is ahead of the domestic level. The products sell well all over China and are exported to 
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the 
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely 
cooperate with new and old customers at home and abroad with sincerity and jointly develop the 
bright road of glass machinery manufacturing industry.


Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine
cooperation partner
Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine
After Sales Service

 

Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine

Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine

nExhibition 
Foshan Star Flat and Bend Glass Tempering Machine Tempered Glass Making Machine
 

FAQ

1. who are we?
We are based in Guangdong, China, start from 2011,sell to South America(30.00%),Southeast Asia(20.00%),Mid East(15.00%),Eastern Europe(10.00%),Africa(10.00%),North America(10.00%),Western Europe(3.00%),Eastern Asia(2.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Glass Machine,Glass Furnace,Glass Bending Furnace,Glass Bending And Tempering Furnace,Glass Machines

4. why should you buy from us not from other suppliers?
Our company has a professional R & D team and a strict quality management system. 10 years of export experience. Mature after-sales installation team.

5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian

 










































































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