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Stg-A0604-4 Radiation type Glass Tempering Furnace with Advanced PLC Control System

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Stg-A0604-4 Radiation type Glass Tempering Furnace with Advanced PLC Control System

Country/Region	china
City & Province	foshan guangdong

Product Details

Flat Glass Tempering Furnace Stg-A0604-4 (Radiation type)

Description of the Equipment

1.1 Brief introduction

The furnace includes loading table, heating section , cross bending section, quenching and cooling section, unloading table, and control system. It is used to manufacture flat and bending tempered glass for furniture, home appliance, architecture glass, car side windows etc.

1.2 Loading Table
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.

1.3 Heating Section

The structure of the heating section is of a double-layer box type covered with thermosinsulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, ifs easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.

1.4 Flat Quenching/Cooling Section

The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.

1.5 Unloading Table

The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer's factory.

1.6 Control System

1) Technical Parts

2) Technical Specifications

Model	STG-A0604-4
Flat Glass size	Max loading area	600 x 400mm
	Max glass size	600 x 400mm
	Min Glass size	100 X100mm
	Glass thickness range	4 -12mm
Recommended transformer capacity	≥50KVA
Heating power	32KW
Blower power	36kw
Blower Control	controlled by frequency inverters
Quality Standard	ANSI Z97.1-2004,
Finished product rate	≥ 98%
Installation period (approximately,)	15 working days
Commissioning period (approximately)	7 working days
Training period (approximately)	1 ( one ) working week
Guarantee period	ONE year for non worn-out parts and components.
Power supplier mode	380V/50HZ/3PHASE

3) Power consumption
Flat: ≤4 kwh/m²

Productivity:

Glass thickness (mm)	Glass tempered cycle. (Load/hour)	Note
4	18-22	The size, producing area and color of glass panel will cause the production difference. The production of glass plate with small size and deep color will be slightly larger.
5	16-18
6	14-16
8	10-12
10	9-10
12	7-8
15	5-6
19	3-4

Suitable glass sorts:

Tinted glass
Patterned glass
Silk screen printing glass
Clear float glass

Equipment Structure & Manufacturing Standard

Heating system

Flat Glass Tempering Furnace Stg-A0604-4 (Radiation type)

Heaters in top of furnace, Heat pipes are arranged in a split way so that the glass can be heated evenly Double belts driving system, better synchronism and safer; In the bottom of the heating section, above the heating elements, there are radiation plates, which is corrugated shape, no deformation under high temperature .
Broken glass pieces will fall down on the radiation plates, easily and convenient for cleaning;
Ceramic bricks, customized, precisely diameter, small gap, durable, better insulation performance, easily replacement.

Flat Glass Tempering Furnace Stg-A0604-4 (Radiation type)

Aluminium alloy material
Uniform punching
The space of top and bottom can be adjust.

Flat Glass Tempering Furnace Stg-A0604-4 (Radiation type)

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Stg-A0604-4 Radiation type Glass Tempering Furnace with Advanced PLC Control System

Product Details

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