GM-2025 Automatic Silicone Glue Spreading Production Line for Insulating Glass Sealing

Full-automatic insulating glass sealing robots

1.Adopting Japanese Yaskawa servo bus control system, the technology is mature and the operation is stable and reliable.

2.The sealling machine adopts four-stage independent operation. When the glass length is greater than 1.75 meters, the whole section is linked. When the glass length is less than 1.75 meters, each section operates independently to maximize the glue speed.

3.The electronic proportioning system is used to control the glue mixing ratio, which is easy to adjust and the proportion is accurate. It is especially suitable for high-efficiency curtain wall glass gluing. The glue is automatically adjusted according to the glue width and glue amount depth, and can meet the needs of aluminum strip width glueing from 6A to 27A.

4.The input and output are transported by full servo motors, which have large bearing capacity and high transmission efficiency. The glued glass is output by a specially designed transmission system of tank chains, which can automatically center according to the thickness of the glass to prevent sticking.

5.Three-glass and two-chamber glass can be sealled  in one , and the glue can be applied cleanly and quickly.

6.Applicable types of glue: two-component polysulfide glue or silicone sealant and silicone structural glue.
7.Adopting motion controller and touch screen operating system, simple operation and stable operation
8.Automatically measure the thickness of aluminum strips, automatically adjust gluing data, and have humanized functions to solve the problem of automated production of bulk orders.
9.The automatic corner trimming device automatically applies glue to correct the four corners while applying glue. Once the glue is applied, the finished product is ready, and the corners are beautiful and practical.

The standard configuration consists of the following parts:

1.Transmission section X 4 (tank chain specially designed to prevent wear)
2.Suction cups (Festools)
3.Console (human-machine intelligent control system
4.Sealling control system (Yaskawa, Japan)
5.Sealling motor (Multiple patents, industry breakthrough design)
6.Pressure plate glue supply system (single and double options available)

Technical parameters:
 

Machine dimensions	8300*1600*2900mm
Max glass size	2000*2500mm
Min glass size	300*350mm
Glue thickness	2mm  -15mm
Insulating glass finished product thickness	12mm  - 60mm
Singe glass thickness	3-15mm
Sealing speed	4-40 meters/minute (6A spacer bar, 5mm glue depth specification bar)
Transmission speed	4  - 40m/min
Load weight	300kg/m
Sealing  ambient temperature	15-40ºC
Control method	touchscreen
Gas source	Pressure 6Bar , Maximum air consumption 2.0Ms/min
Power	10kw , 380V (50HZ)
External wiring entrance	10m2 wire 63A circuit breaker (5 wires)

Main configuration details

Servo motors and drives  

No.	ITEM	BRAND
1	Servo motor driver	Yaskawa
2	Stepper Motor Driver	Shenzhen Lesai
3	10.4 Touch screen 10.4 inches	Taiwan Wei Lu
5	Motion Controller	Yaskawa
6	PLC PLC module	Yaskawa
7	Frequency converter	Yaskawa
8	Low voltage electrical appliances	Schneides
9	Photoelectric switch	Korea Autonics

 Pneumatic Components  
 

No.	ITEM	BRAND
1	The electromagnetic valve	Taiwan Yadeke
2	Vacuum suction cup	Festos, Germany
3	Vacuum generator	Festos, Germany
4	Precision pressure reducing valve	SMC Japan SMC
5	Electric proportional valve	SMC Japan SMC
6	Oil mist separator	SMC Japan SMC

 
Guide rails, sliders and accessories  
 

No	Iterm	Specification	Material	Brand/Origin	Model
1	Linear slide	HGW 25CC	high frequency processing	TAIWAN	HSR25
2	Linear slide	HGW 15CC	high frequency processing	TAIWAN	Z2-25×50
3	Deep groove ball bearing	6202		CHINA HARBIN	LMEK25L
4	Extended square flange linear bearing	LMEK25LUU		CHINA

  
Advantage:

1.There are no technical requirements for the staff, as long as they can operate the machine, it saves labor. The whole process only requires 3 or 4 workers, one to put the glass, one to put the hollow aluminum strips, and one to hold the pieces of insulating glass together. Just move it down. If you need to manage the molecular sieve, you can add another worker.
2.The efficiency of gluing is high, and 600 square meters of gluing can be completed every day.
3. The glue is applied evenly and fully, with guaranteed quality and good sealing. The problems of fogging, water intrusion and mold in the insulating glass can also be solved.
4.Automatic side thickness. For insulating glass with different thicknesses, there is no need to enter the size. Gluing can be applied directly and automatically. It is easy to operate and saves time. This solves the difficulty of automating glue application in the door and window industry.




Sea worthy packing

Company Profile:
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the 
production, research and development and sales of glass deep processing machinery. The company is 
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering 
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and 
its technology is ahead of the domestic level. The products sell well all over China and are exported to 
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the 
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely 
cooperate with new and old customers at home and abroad with sincerity and jointly develop the 
bright road of glass machinery manufacturing industry.

cooperation partner

1. who are we?
We are based in Guangdong, China, start from 2011,sell to South America(30.00%),Southeast Asia(20.00%),Mid East(15.00%),Eastern Europe(10.00%),Africa(10.00%),North America(10.00%),Western Europe(3.00%),Eastern Asia(2.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Glass Machine,Glass Furnace,Glass Bending Furnace,Glass Bending And Tempering Furnace,Glass Machines

4. why should you buy from us not from other suppliers?
Our company has a professional R & D team and a strict quality management system. 10 years of export experience. Mature after-sales installation team.

5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian