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Sidelites Automatic Glass Grinding Machine

Mechanical Technology Co.,Ltd
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Address: NO. 121 QINGHONG ROAD, EHU TOWN, XISHAN DISTRICT, WUXI CITY, JIANGSU PROVINCE, CHINA.

Contact name:June Zheng

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Mechanical Technology Co.,Ltd

Sidelites Automatic Glass Grinding Machine

Country/Region china
City & Province wuxi jiangsu
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Product Details

 

K1 Pencil-Edge Automatic Glass Grinding Machine For Vehicle Glass OEM Production

 

 

1. PURPOSE/DESCRIPTION OF PROCESS

 

This K1 Pencil-Edge Glass Grinding Machine For Vehicle Glass OEM Production is an full-automatically integrated operating system for automotive glass pre-processing, it is designed to process the automobile rear windshields, sidelites and quarter window, this line including the glass cuting, break-out, grinding, seaming and drilling (If required)

 

The Grinding result: K1 (pencil edging), also K4 edging (seaming)

 

The process as below,

  • The suction cups on the handling device pick up the glass from the initial position.
  • Transfer the glass to the next position.
  • After the glass on the next position, the cups of cutting section and grinding section take the glass tightly.
  • And then begin to cut and edge grind, the handling device return to the original position.
  • After the handling device return, the suction cups of breaking section move down and take the glass, and then begin to start the glass break out processing.
  • During the processing, the next piece of glass flow into the machine and the glass finished the processing removed out of the machine.
  • After finished the cutting,breaking and grinding, start a new working cycle.

 

2. APPLICATION


Automotive glass pre-processing line for Rear windshields and sidelites of vehicle glass, Quarter and vent window processing, Safety glass laminated processing,  We also have model for Car and truck front windscreen processing.

 

 

3. PRODUCTION CAPACITY

 

The transfer speed for FZCB:  Customized

 

 

4. DESCRIPTION 

 

4.1 Structure

 

This K1 Pencil-Edge Glass Grinding Machine For Vehicle Glass OEM Production is composed mainly of:

  • Entrance section and glass positioning
  • Irregular glass cutting
  • Irregular glass break-out
  • Irregular glass grinding with Automatic trimming grinding wheel
  • Exit section
  • Glass transport handling system, Shuttle (B-axis)
  • Vacuum suction cups
  • Detection and alarm when the servo motor of main spindle overload
  • The grinding section with anti-collision induction sensor
  • Transmission conveyor for broken glass
  • Water cycle system

 

4.2 Technical Parameters

 

Maximum Glass Size 2200*1200 mm
Minimum Glass Size 450*450 mm
Glass Thickness 1.4mm– 4 mm
Conveyor Height 1120mm +/- 20 mm
Grinding Status

K1 (PENCIL EDGING)

ALSO K4 EDGING (SEAMING)

Min. Corner Radius

2 mm

Min. Radius of Concave Curve90mm (Wheel Dia: 150mm)
Grinding Wheel Diameter150mm, 200mm
Grinding Tolerance± 0.1 mm
Repeat Positioning Accuracy± 0.1 mm
Grinding Wheel Rotation SpeedMAX 12000 RPM
 
 
4.3 Utility
Voltage/Frequency 380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC220V
Control Voltage 24VDC
Voltage Variation +/-10%
Temperature 18℃~35℃
Humidity 50%(Max≤75%)
 
4.4 Configuration
 
 
Standard level
CNC Control System Main SpindleFANUC Series
CNC Control System Breaking SectionFANUC Series
PLCMitsubishi, Japan
Servo MotorFANUC
Ball Linear GuideTHK
Ball ScrewNSK or THK
Screw BearingNSK screw special bearing NSK
Linear moduleHIWIN
Pneumatic componentsSMC
Vacuum PumpBusch
 
4.5 Detail Pictures
 
 
5. ADVANTAGES
  • Automatic programming according to the CAD graphic
  • CNC automatic positioning, transferring, cutting, break-out and grinding on the basis of image size
  • High rigidity, high precision, high accuracy stable, high production efficiency, operation of human nature, beautiful modeling

 

 

6. PACKAGE AND SHIPPMENT

 

7. LAYOUT (REFERENCE)

 

 

 

8. RELATED PROCESSING LINE MACHINES

 

This Sidelites Processing Machinery includes,

 

  • Automatic Glass Loading Machine
  • Auto Glass Pre-processing line (Cutting & Breaking & Grinding &  Drilling Machine)
  • Flat Glass Washing And Drying Machine
  • Automatic Assembly Conveyor Line (make connection between different processes, making the whole automotive glass production line automated)

  • Auto Glass Silk Screen Printing and Drying And Cooling System
  • Taclum Powder Spraying Machine
  • Glass Bending Machine/Glass Tempering Furnace

 

9. OUR SERVICE

 

9.1 Pre-sale Service

 

FUZUAN's professional technical team will provide you with an all-round and timely service before you make the final decision. It includes,

  • Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
  • Help the customer choose the materials, related in the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection etc.
  • Help the customer arrange all the automotive glass processing machines in the workshop.
  • Arrange visits to other glass processing companies.

 

9.2 After-sale Service

 

FUZUAN will provide you complete and systematic after-sale service,which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

  • On-site installation and training.
  • English manual and Video for machine using and maintenance.
  • 1 year warranty period (Except wearing parts) , life-long maintenance.
  • Via remote service, faults can be immediately localized and targeted actions can be initiated.
  • 24 hours technical support by email or skype or whatapp.
  • High-quality spare parts increase the lifetime of your machine, secure the efficiency and smooth production. We provide you a reliable spare parts service. A fast and on time delivery is our top priority.

 

10. COMPANY BRIEF INTRODUCTION

 

FUZUAN is located in Rong Yang Industrial Zone, Xishan District, Wuxi, Jiangsu Province China, we mainly provides professional ONE-STOP glass solution for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicle, such as cars, trucks, passenger cars,cart, bus etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales,with our technological expertise and strong focus on successful implementation, we develop solutions that make the difference, for our customers.

 

FUZUAN 's main service customers includes AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS etc, all major professional glass enterprises in China and overseas.

 

 

 

Our main products including:

Many different kinds of Auto glass loading machine, before Bando/Bystronic Line and other process,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full aotomatic type and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

Glass screen printing line, includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal solding machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machine, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machine etc.

 

It can be customized according to the special needs of customers', provide and transformation of various standard automotive glass processing equipments and non-standard equipment.

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