Home Companies Mechanical Technology Co.,Ltd

Infrared Heating PVB Interlayer Forming Machine

Mechanical Technology Co.,Ltd
Active Member

Contact Us

[China] country

Address: NO. 121 QINGHONG ROAD, EHU TOWN, XISHAN DISTRICT, WUXI CITY, JIANGSU PROVINCE, CHINA.

Contact name:June Zheng

Inquir Now

Mechanical Technology Co.,Ltd

Infrared Heating PVB Interlayer Forming Machine

Country/Region china
City & Province wuxi jiangsu
Categories Wood Based Panels Machinery
InquireNow

Product Details

 

Top Shaded PVB Srtetching Machine With Infrared Heating For Interlayer Forming

 

 

1. PURPOSE/DESCRIPTION OF PROCESS

 

ThiTop Shaded PVB Srtetching Machine With Infrared Heating For Interlayer Forming is mainly used for stretching, forming and cutting of the front windshield PVB film, which can be automatically cut according to the shape and specifications of the glass.

 

  • The carbon medium wave heating tube is used for heating, and each zone can be independently controlled.
  • U.S. Lei Tai imported infrared thermometer to ensure the reliability of temperature.
  • Using advanced frequency conversion compression cooling unit, independent cooling tower to cool the air conditioner.
  • Convenient and fast switching between drawing arc and flat film.
  • Equipped with an automatic cutting system to set the consistency of the cutting length and the actual length (the chord length is 200mm away from the big head).
  • Using touch screen control and equipped with alarm machine failure; production parameters can be automatically saved in the system.

 

It gives both commercial and economical benefits to the windshiels producer. increases the aesthetic and comfort values of top-shaded windscreens gives savings of 15-25 % with top-shaded PVB and 10 % with uniformly coloured PVB.

 

 

2. APPLICATION


Clear, tinted and top-shaded PVB can be processed. The line is well adapted for shaping both refrigerated and interleaved PVB.

Automotive glass PVB film.

 

It is equipped with automatic interleaf rolling-out system.

 

Results 

 

3. PRODUCTION CAPACITY

 

The transfer speed for FZLMJ-1300: 4-5m/min

 

 

4. DESCRIPTION 

 

4.1 Structure

 

This Color PVB Srtetching Forming And Cutting Line With Infrared Heating System is composed mainly of:

  • PVB Roll Rack
  • Heating and shaping section
  • PVB Transfer section
  • Cooling section
  • Cutting section

 

4.2 Technical Parameters

 

PVB Width

1000-1300 mm

PVB Original Thickness 

0.76 mm

PVB Thickness After Stretching

0.6mm– 0.74 mm
Conveyor Height 900mm +/- 30 mm
Speed3-5m/min

Heating Temperature

90-150 ℃

Heating Temperature Measurement Accuracy

±1℃

Cooling Temperature10-15℃
Dimension 7000x4000x3000mm (Customized)
Total power 95 KW
 
 
4.3 Utility
Voltage/Frequency 380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC220V
Control Voltage 24VDC
Voltage Variation +/-10%
Temperature 18℃~35℃
Humidity 

50%(Max≤75%)

 
 
5. ADVANTAGES
 
  • Special design for the heating and cooling system, to effectively reduce the generation of glass bubbles after high pressure.
  • Conveyor with frenquency inverter.
  • Suitable sensors will be installed to detect glass presence.
  • Automatic temperature control

  • Suitable for automobile glass mass production.

 

 

6. PACKAGE AND SHIPPMENT

 

7. LAYOUT (REFERENCE)

 

 

8. RELATED PROCESSING LINE MACHINES

 

9. OUR SERVICE

 

9.1 Pre-sale Service

 

FUZUAN's professional technical team will provide you with an all-round and timely service before you make the final decision. It includes,

  • Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
  • Help the customer choose the materials, related in the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection etc.
  • Help the customer arrange all the automotive glass processing machines in the workshop.
  • Arrange visits to other glass processing companies.

 

9.2 After-sale Service

 

FUZUAN will provide you complete and systematic after-sale service,which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

  • On-site installation and training.
  • English manual and Video for machine using and maintenance.
  • 1 year warranty period (Except wearing parts) , life-long maintenance.
  • Via remote service, faults can be immediately localized and targeted actions can be initiated.
  • 24 hours technical support by email or skype or whatapp.
  • High-quality spare parts increase the lifetime of your machine, secure the efficiency and smooth production. We provide you a reliable spare parts service. A fast and on time delivery is our top priority.

 

10. COMPANY BRIEF INTRODUCTION

 

FUZUAN is located in Rong Yang Industrial Zone, Xishan District, Wuxi, Jiangsu Province China, we mainly provides professional ONE-STOP glass solution for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicle, such as cars, trucks, passenger cars,cart, bus etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales,with our technological expertise and strong focus on successful implementation, we develop solutions that make the difference, for our customers.

 

FUZUAN 's main service customers includes AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS etc, all major professional glass enterprises in China and overseas.

 

 

 

Our main products including:

Many different kinds of Auto glass loading machine, before Bando/Bystronic Line and other process,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full aotomatic type and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

Glass screen printing line, includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal solding machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machine, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machine etc.

 

It can be customized according to the special needs of customers', provide and transformation of various standard automotive glass processing equipments and non-standard equipment.

Hot Products

Windscreen Production Machinery Of Polyvinyl Butyral PVB Film Stretching Machine 1. PURPOSE...
Top Shaded PVB Srtetching Machine With Infrared Heating For Interlayer Forming 1. PURPOSE/DESCRIPTIO...
Automotive PVB Treatment Film Stretching Machine With Auto Cutting System 1. PURPOSE/DESCRIPTION OF ...
Automotive Safety Glass PVB Interlayer Shaping Line With Cone Roller Forming 1. PURPOSE/DESCRIPTION ...
Autoglass PVB Film Stretching Machine Savings Of 15 Percent Top-Shaded PVB 1. PURPOSE/DESCRIPTION OF ...
AUTOMATIC PVB STRETCHING AND CUTTING MACHINES 1. PURPOSE/DESCRIPTION OF PROCESS This Automatic Film ...