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300 KW Automotive Cutter Equipment With Glass Shuttle

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Address: NO. 121 QINGHONG ROAD, EHU TOWN, XISHAN DISTRICT, WUXI CITY, JIANGSU PROVINCE, CHINA.

Contact name:June Zheng

Mechanical Technology Co.,Ltd

300 KW Automotive Cutter Equipment With Glass Shuttle

Country/Region	china
City & Province	wuxi jiangsu

Product Details

Autoglass Pre-processing Line Of Automatic Cutter Equipment With Glass Shuttle

1. PURPOSE/DESCRIPTION OF PROCESS

This Autoglass Pre-processing Line Of Automatic Cutter Equipment With Glass Shuttle is the car glass pre-processing line, after loading, the glass through handling machines is transferred to the station of cut, brake and grinding machines, and then to washing and printing machines. It is designed to process the automobile windshield glass sheet, we also have model for sidelites and quarter window. It's including the glass loading, cuting, breaking, grinding, which is an full-automatically integrated operating system.

FUZUAN is able to design and supply handling connection for grinding machines and also to perform integration of grinding machines, handling connection with washing machines, integration of washing machines, handling connection with printing machines and integration of printing machines as well.

The process as below,

The suction cups on the handling device pick up the glass from the initial position.
Transfer the glass to the next position.
After the glass on the next position, the cups of cutting section and grinding section take the glass tightly.
And then begin to cut and edge grind, the handling device return to the original position.
After the handling device return, the suction cups of breaking section move down and take the glass, and then begin to start the glass break out processing.
During the processing, the next piece of glass flow into the machine and the glass finished the processing removed out of the machine.
After finished the cutting,breaking and grinding, start a new working cycle.

2. APPLICATION

Automotive glass pre-processing line for car windshields and truck windscreen.

3. PRODUCTION CAPACITY

The transfer speed for FZCBG-WS: Customized

4. DESCRIPTION

4.1 Structure

This Automatic CNC Cutter Machine Line Automotive Glass Pre-process Line is composed mainly of:

Entrance section and glass positioning.

Entrance section and glass positioning
Irregular glass cutting
Irregular glass break-out
Irregular glass grinding with Automatic trimming grinding wheel
Exit section
Glass transport handling system, Shuttle (B-axis)
Vacuum suction cups
Detection and alarm when the servo motor of main spindle overload
The grinding section with anti-collision induction sensor
Transmission conveyor for broken glass
Water cycle system

4.2 Technical Parameters

Maximum Glass Size	2000*13000 mm
Minimum Glass Size	800*600 mm
Glass Thickness	1.6mm– 5 mm
Conveyor Height	1135mm +/- 30 mm
Cycle Time	Customized
Grinding Wheel Diameter	150mm
Grinding Tolerance	0.1 mm
Repeat Positioning Accuracy	0.1 mm
Glass Transfer Speed	3 - 18 m/min
Dimension	16000mm (Customized)
Total power	300 KW

4.3 Utility

Voltage/Frequency	380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC	220V
Control Voltage	24VDC
Voltage Variation	+/-10%
Temperature	18℃~35℃
Humidity	50%(Max≤75%)

4.4 Configuration

Standard level
CNC Control System Main Spindle	FANUC Series
CNC Control System Breaking Section	FANUC Series
PLC	Mitsubishi, Japan
Servo Motor	FANUC
Ball Linear Guide	THK
Ball Screw	NSK or THK
Screw Bearing	NSK screw special bearing NSK
Linear module	HIWIN
Pneumatic components	SMC
Vacuum Pump	Busch

4.5 Detail Pictures

5. ADVANTAGES

Automatic programming according to the CAD graphic
CNC automatic positioning, transferring, cutting, break-out and grinding on the basis of image size
High rigidity, high precision, high accuracy stable, high production efficiency, operation of human nature, beautiful modeling

6. PACKAGE AND SHIPPMENT

7. LAYOUT (REFERENCE)

Please feel free to contact me for further information.

8. RELATED PROCESSING LINE MACHINES

Windshield Processing Machinery

Automatic Glass Loading Machine
Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
Flat Glass Washing And Drying Machine
Auto Glass Silk Screen Printing and Drying And Cooling System
Taclum Powder Spraying Machine
Glass Bending Machine
Automatic Glass Loading Machine
Curved Glass Washing And Drying Machine
PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
Vacuum Pre-Laminate Machine (De-airing of assembled glass)
Autoclave
Rear View Mirror Button Bracket
Glass Inspection Line

9. OUR SERVICE

9.1 Pre-sale Service

FUZUAN's professional technical team will provide you with an all-round and timely service before you make the final decision. It includes,

Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
Help the customer choose the materials, related in the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection etc.
Help the customer arrange all the automotive glass processing machines in the workshop.
Arrange visits to other glass processing companies.

9.2 After-sale Service

FUZUAN will provide you complete and systematic after-sale service,which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

On-site installation and training.
English manual and Video for machine using and maintenance.
1 year warranty period (Except wearing parts) , life-long maintenance.
Via remote service, faults can be immediately localized and targeted actions can be initiated.
24 hours technical support by email or skype or whatapp.
High-quality spare parts increase the lifetime of your machine, secure the efficiency and smooth production. We provide you a reliable spare parts service. A fast and on time delivery is our top priority.

10. COMPANY BRIEF INTRODUCTION

FUZUAN is located in Rong Yang Industrial Zone, Xishan District, Wuxi, Jiangsu Province China, we mainly provides professional ONE-STOP glass solution for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicle, such as cars, trucks, passenger cars,cart, bus etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales,with our technological expertise and strong focus on successful implementation, we develop solutions that make the difference, for our customers.

FUZUAN 's main service customers includes AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS etc, all major professional glass enterprises in China and overseas.

Our main products including:

Many different kinds of Auto glass loading machine, before Bando/Bystronic Line and other process,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full aotomatic type and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

Glass screen printing line, includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal solding machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machine, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machine etc.

It can be customized according to the special needs of customers', provide and transformation of various standard automotive glass processing equipments and non-standard equipment.