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Portable Syngas Analyzer Carbon monoxide CO2 CH4 H2 CnHm O2 Heating Value biomass gasifications steel making process.
A portable syngas analyzer is a device used to measure and analyze the composition of syngas. Syngas, short for synthesis gas, is a mixture of carbon monoxide (CO), hydrogen (H2), and other gases produced through the gasification or reforming of carbon-based materials such as coal, biomass, or natural gas.
The primary purpose of a portable syngas analyzer is to provide
real-time measurements of the gas composition, allowing for process
optimization, safety monitoring, and compliance with regulations.
By analyzing the syngas composition, operators can assess the
quality, efficiency, and environmental impact of the gasification
or reforming process.
O2%+CO%+CO2%+CH4%+CnHm%+H2% All measurement in one unit
Applications
Components | Method | Range | Resolution | Precision |
CO2 | NDIR | 0-5% to 100% | 0.01% | ≤2% |
CO | NDIR | 0-5% to 100% | 0.01% | ≤2% |
H2 | TCD | 0-5% to 100% | 0.01% | ≤3% |
O2 | ECD | 0-5% to 25% | 0.01% | ≤3% |
CH4 | NDIR | 0-5% to 100% | 0.01% | ≤2% |
CnHm (optional) | NDIR | 0-5% to 10% | 0.01% | ≤2% |
Note: Measurement range can be customized by the requirement. Max: 6 components at the same time. | ||||
Response Time (TD+T90) | <10s (NDIR) | |||
Response Time | 15min | |||
I/O port | RS232 | |||
Work temperature | 0~50℃ | |||
Relative humidity | 5~85% | |||
Ambient air pressure | 86~108kPa | |||
Power supply | AC 220±10%V 50Hz±1Hz | |||
Weight | About 3.5kg |
Portable syngas analyzers is compact devices that incorporate various sensors and technologies to detect and quantify the concentrations of different gases in the syngas mixture. The specific sensors used can vary, but common technologies include:
1, Infrared (IR) spectroscopy: IR sensors detect and measure the
absorption of infrared light by different gas molecules. By
analyzing the absorption spectra, the concentration of specific
gases, such as CO and CO2,CH4 can be determined.A portable syngas
analyzer can provide detailed and accurate measurements of
individual gas components within the syngas mixture.
2. Electrochemical sensors: These sensors use chemical reactions to generate electrical signals proportional to the concentration of specific gases. They are commonly used for detecting gases such as O2 and H2S.
3. Thermal conductivity detectors (TCD): TCDs measure changes in
thermal conductivity caused by the presence of different gases.
They are often used to measure the concentration of hydrogen (H2)
in syngas.
Portable syngas analyzers are designed to be rugged, lightweight,
and easy to use, allowing for on-site measurements in various
industrial settings. They typically have a display screen that
provides real-time readings of gas concentrations, as well as other
features such as data logging, alarms, and communication interfaces
for data transfer and analysis.
These analyzers find applications in a wide range of industries,
including gasification plants, biomass energy production,
coal-to-liquid processes, and syngas research and development. They
enable operators to monitor and control the syngas composition,
optimize process efficiency, ensure compliance with emission
regulations, and enhance safety during gasification operations.
It's important to note that the specific features, capabilities,
and gas detection range of portable syngas analyzers can vary among
different models and manufacturers. Therefore, it is advisable to
consult the manufacturer's specifications and user manual for
detailed information on the particular analyzer you are interested
in.