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Advanced Packaging Vision Systems For Maximum 500mm Smart Watch Box Quality Inspection

Focusight Technology Co.,Ltd

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Advanced Packaging Vision Systems For Maximum 500mm Smart Watch Box Quality Inspection

Country/Region china
City & Province changzhou jiangsu
Categories Zippers
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Product Details

Focusight High Speed Packaging Vision Systems for Maximum 500mm Smart Watch Packaging Quality Inspection

 

 

TECHNICAL SPECIFICATION

—FS500Gecko-P3A1N1

 

  1. Device appearance
Product NameProduct ModelPaper Type
Printing Quality Image Detection System V2.0FS500 Gecko-P3A1N1Gold, Silver & White Card

 

 

 

2. Machine Configuration, Functions & Parameter

 

2.1 Acceptance of product types

TypeClassificationDescription
Box3 or moreGray card & white card

 

  1. Machine configuration

 

Project NameConfiguration InstructionNo.Functions Description
The Department of Detection & Measurement distribution seriesFront printing variable code detection stationExclusive German color C4kCCD camera1
  • conventional printing defects
  • die cut offset
  • hot gold hot silver bias, missing
  • two-dimensional code detection
Imported optical imaging lens1
Dedicated dome light source, length 525mm.1
High-speed image processing computer workstation (including high-speed image acquisition and processing card)1
Positive Pressing Varnish Inspection StationUS imported E2V high-speed 8K pixel line scan camera1
  • Varnish deviation, missing
  • convex oil deviation, missing
  • embossed offset
Imported optical imaging lens1
Dedicated oblique light source, the length of 525mm1
High-speed image processing computer workstation (including high-speed image acquisition and processing card)1

 

Positive film embossing detection station

US imported E2V high-speed 8K pixel line scan camera1
  • Film defects
  • Varnish defects
Imported optical imaging lens1
Dedicated reflective light source, the length of 570mm1
High-speed image processing computer workstation (including high-speed image acquisition and processing card)1

 

 

Reverse detection station

Import high-speed full-color 4kCCD camera1
  • antipathy insects
  • reverse dirty
Imported optical imaging lens1
Special strip light source, length of 525mm.1
High-speed image processing computer workstation (including high-speed image acquisition and processing card)1

 

Surface array

Face array camera and lens1
  • two-dimensional code detection
  • re-code, wrong code, missing code
Special surface array light source1
Detect software configurationPrint Inspection Module for Visual Inspection Software FSCheck V2.01 
Two - dimensional code detection module1Detection of re-code, error code, missing code and so on

 

Defect Detection Statistical Report

1Can be detected for the defect statistics type, data and other information
Detection equipmentPrinted special dust collector cabinet1Protection of detection devices from dust
Industrial refrigeration air conditioning2Protection of detection devices from process heat
22 inch LCD monitor and keyboard and mouse1 
Sound and light alarm device1Error code when the code re-alarm
Mechanical platform configurationMechanical transmission platform structure configurationFriction card issuer1 
On the suction style card structure1 
Double-bit on the suction-style card structure1 
Note: film and water-based varnish and other easy to scratch the sample is not within the scope of friction technology
Electrostatic ion blowing dust1Remove paper wool, to avoid false inspection
Good product structure1

RFish Scale Received

☐ Vertical Received Paper

Scales turning waste collection point1 
High-speed pneumatic reject mechanism1 
Rear monitor1 
Electrical supporting system1Standardize the operation
Strong electric part of the mechanical platformGermany SEW main motor14KW supply main drive power
Germany SEW feed motor11.5KW supply feeding cloth transmission power
air pump12台4KW
Good collection motor10.4KW
Waste motor10.4KW
Vibration motor10.04KW

 

Note 1: The transmission system requires the user to provide the factory centralized gas source or external air compressor for the equipment to remove the waste.

 

  1. Device function parameters

 

ProjectFunction parameters
Maximum detection speed220m/min 180m/min
Field of view500mm
Maximum paper sizeFriction Feeder480mm(Width)* 420mm(Length)
Suction Feeder480mm(Width)* 420mm(Length)
Minimum paper sizeFriction Feeder90mm(Width)* 90mm(Length)
Suction Feeder90mm(Width)* 120mm(Length)
Adapt to paper weight90~350g/㎡(paper weight > 195g)
Imaging accuracy (mm)

Direct Station Image Accuracy:0.12mm*0.12mm(4KCamera)

Oblique Station Image Accuracy :0.06mm*0.12mm(8KCamera)

Reflection Station image Accuracy:0.06mm*0.12mm(8KCamera) 220m/min

Reverse Station Image Accuracy:0.13mm*0.24mm(4KCamera)

Array Image Accuracy :0.067mm*0.067mm

Image Accuracy (mm)

Direct Station Image Accuracy:0.12mm*0.12mm(4KCamera)

Oblique Station Image Accuracy :0.06mm*0.12mm(8KCamera)

Reflection Station image Accuracy:0.06mm*0.12mm(8KCamera) 180m/min

Reverse Station Image Accuracy:0.13mm*0.24mm(4KCamera)

Array Image Accuracy :0.067mm*0.067mm

(Defect contrast of 40) defect detection routine
  1. Missing, dirty, etc. Defects Minimum detection area: Front ≥0.15 mm²;
  2. Overprint deviation detection: ≥0.15mm
  3. Die - cutting deviation detection: ≥ 0.15mm
  4. Pull line: can detect the width of more than vertical 0.15mm wide, or horizontal 0.2mm wide, length greater than 15mm, contrast greater than 40 horizontal or vertical cable;
  5. Local color detection ΔE≥3ΔELab
Bar Code Detection
  1. decoding type: QR code two-dimensional code error correction rate of not less than 15% detection error code, re-code, missing code;
  2. the size of the two-dimensional code / (21 + (version number -1) * 4) ≥ 0.38;
  3. two-dimensional code detection does not have the product phase detection function
Variable code detection (face array)
  1. Decoding type: QR code error detection code, re-code, dropout;
  2. The decoding Size: ≥8mm * 8mm (version is not greater than 6, the error correction rate of not less than 15%);
  3. includes a two-dimensional code cannot be detected with detection product;;
  4. Character reading> = 5 pounds, Document/Pharma font, non-dotted continuous character between the words without adhesion

Supports single and double line, alphanumeric or alphanumeric characters;
(Face array imaging one-dimensional code, two-dimensional code, characters, the need to 80mm * 60mm range)

 

  1. Technical Parameters

 

Platform configuration description
 
Machine dimensions
Long × high × width (mm)
Equipment area
Length × width (mm)
Machine weight (tons)Machine power KW
Double station card + fish scale delivery6880×2300×31606900×3200316
Mixed Feeder + fish scales delivery7980×2300×34308000×35003.317
Mixed Feeder + Vertical delivery7140×2300×33777200×34003.518

 

  1. Included Parts and Service

 

Accessories:

  1. We provide 24 hours telephone service during and after the warranty period;
  2. the production base in Changzhou, the number employees - 200, services, faster response; service team have 45 professionals for customers to provide technical support to ensure that within 12 hours to reach the scene.
  3. to provide remote network software fault maintenance and remote network modeling;
  4. to provide a set of backup hard disk, if the IPC hard drive failure, the customer can immediately arrange the field operator to replace the whole
  5. Our after-sales service personnel to the scene after the diagnosis and maintenance, and then fill the relevant accessories to ensure that the customer's production will not be affected

 

  1. Installation Requirements
    1. When unloading, first remove the equipment from the truck with a crane or forklift, then open the wooden box, and do not damage the cover;
    2. When using the overall handling, please use 3 tons and more than 3 tons forklift;
    3. When transferring parts, please use at least 2 tons and more than 2 tons forklift:
    4. equipment around at least 500mm personnel passage way;
    5. centralized air supply or external air compressor, trachea diameter at least 12mm, the output stability> 0.8Mpa pressure, 400mm width, 300g / ㎡ above the color box to be discarded output stability> 1Mpa pressure;
    6. Machine with 3-phase 5-wire 380V / 50 / 60HZ power supply, the machine needs to ground, the total power of 15KW;
    7. Line requirements: greater than or equal to 10 square millimeters copper core cable.
    8. Use a circuit breaker greater than or equal to 60, and the inverter has high harmonics without the need for a secondary protector.

 

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