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8~100kg/m3 Density Sponge Continuous Foam Production Line For Mattress

Dongguan Zehui machinery equipment co., ltd

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Address: Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China

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8~100kg/m3 Density Sponge Continuous Foam Production Line For Mattress

Country/Region china
City & Province dongguan guangdong
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Product Details

 

8~100kg/m3 Density Sponge Continuous Foam Production Line For Mattress

 

ZHMACH Horizontal Continuously foam machine is the horizontal continous foaming machine line that can make the foam for mattress and sofa and flexible foam in low pressure. We use the siemens invertor/motor and U.S. viking pump and some good spare parts that good for make the flexible foam. The density we can make is from D8-D100 and we can add abt 50% of the lime powder during density above D23.

 

Main technique parameters and equipments
 
(1)The whole machine parts specifications:
 
1, Foaming controlling Platform (standard)         L3m×W2.52m×H0.7m
2, Oven declining board (standard)          L6.8m×W0.98m~2.3m
3, Oven side links (standard)               L18m×W2.3m×H1.2m
4, Oven machine frame (standard)          L18m ×W4m×H3m
5, Oven inner conveyer line (standard)            L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard)         W2.3m×H1.30m(knife belt with cross type )
7, Side film lift system one set

 

Main technique specification:
 

Oven Length18mInner Conveyer length

18m

Foaming Height1.0-1.25mSide Borar Adjustable Width

0.98-2.3m

Foaming Width1.0-2.25mConveyer Belt Speed

0-8m/min

Foaming Density8-100kg/m3Fall Plate

Six section adjustable

Total Power130KWTotal output

100-300kg/min

 

Dimension

Total length 35m×Total width 4m×Total Height 3m

Foaming material Group

 

13 groups, man-machine interface, both manual and automatically computer control

Foaming width

980mm~2250mm

Foaming height

Max 1200mm

Foaming density

8Kg/m³~100kg/m³

Foaming speed

2000r/min~7000r/min

Max total output

300kg/min

Material spraying way

① The way of down sprayer head (upper, down, front, back can be adjusted)             ② the way of trough overflow pipe.

Controlling way of foaming

① PLC controlling, can continuously foaming two different formulas in one time
② All inverter controlling foaming and work in phase with the production line
③ Oven declining board height and width can be adjusted by control box.
④ Oven side links width can be adjusted by control box

Mixing –head motor

37kw

Total power

About 90kw


Pneumatic, flow meter equipments types
 
ModelPass CaliberUseQty

Brand

K-301L/75DA cross valveG2″POP, PPG,CaCO3,Foam3

Korea

 

K-301L/63DA p cross valveG1″TDI foam1Korea
K-301L/32DA cross valveG½″Other small material, Flame retardant, Anti-yellow9Korea
DK800 glass flow meter20-200 L/hAIR1

China

FA10-15 glass flow meter40~400L/HH2O1

 China

FA10-25F glass flow meter150~1500L/HMC1

 China

FA10-25F glass flow meter600~6000L/HTDI1 
Transducer speed adjusted headΦ25*2000mmfoam1Qianghui

 

Packaging & Shipping
 

How is the packing of the machine?

 

The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.

 

How many container will be needed for the whole set of machine?

 

For the standard YAFA-Automatic continous foam machine Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.

We will try the best way to pack all the machine well and also save the freight cost.


FAQ:

 
Q: How many days for the install and testing of the machine?
 
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
 
Q: For the cost of the engineer how much I need to pay?
 
A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
 
Q:What kind of raw material tools we need to prepare for the testing?
 
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
 
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
 
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
 
Q:During the foaming if we have some problems abt the foam and the machine how can we do ?
 
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
 
The main part of the machine


 
 

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