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Automatic PLC Control Polyurethane Foam Machine for Mattress and Sofa

Dongguan Zehui machinery equipment co., ltd

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Address: Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China

Contact name:Wang

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Dongguan Zehui machinery equipment co., ltd

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Automatic PLC Control Polyurethane Foam Machine for Mattress and Sofa

Country/Region china
City & Province dongguan guangdong
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Product Details

 

Automatic PLC Control Polyurethane Foam Machine for Mattress and Sofa

 


This machine is mostly used to produce large-scale continuously foaming production (density is about 6 to 100 kg/m3 ) . It adopts the advanced touch screen and PLC Operation System , its automatization level is high , the production is low-cost and the quality fo foam is outstanding .


It is the most ideal equipment for large-scale foaming produce . Man-machine interface , non-stop the machine can change formulas , it can produce the British elevation high-slow rebound , electronic cotton , brassieres cotton , polyester cotton , yellow-resistant up to 3-5 level , add powder 10 to 200 parts , the lowset density 6-100 , it also can produce on machine .

 

Main technique parameters and equipments
 
(1)The whole machine parts specifications:
 
1, Foaming controlling Platform (standard)       L3m×W2.52m×H0.7m
2, Oven declining board (standard)          L6.8m×W0.98m~2.3m
3, Oven side links (standard)       L18m×W2.3m×H1.2m
4, Oven machine frame (standard)         L18m ×W4m×H3m
5, Oven inner conveyer line (standard)          L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard)         W2.3m×H1.30m(knife belt with cross type )
7, R.S. Pulling system      one set

 

Main technique specification:
 

DimensionTotal length 35m×Total width 4m×Total Height 3m
Foaming material Group13 groups, man-machine interface, both manual and automatically computer control
Foaming width980mm~2250mm
Foaming heightMax 1200mm
Foaming density8Kg/m³~100kg/m³
Foaming speed2000r/min~7000r/min
Max total output300kg/min
Material spraying way① The way of down sprayer head (upper, down, front, back can be adjusted)         ② the way of trough overflow pipe.
Controlling way of foaming

①PLC controlling, can continuously foaming two different formulas in one time
②All inverter controlling foaming and work in phase with the production line
③Oven declining board height and width can be adjusted by control box.
④Oven side links width can be adjusted by control box

Mixing –head motor

37kw

Total power

About 90kw

Pneumatic, flow meter equipments types
 
ModelPass CaliberUseQtyBrand
K-301L/75DA cross valveG2″POP, PPG,CaCO3,Foam3Korea
K-301L/63DA p cross valveG1″TDI foam1Korea
K-301L/32DA cross valveG½″Other small material, Flame retardant, Anti-yellow9Korea
DK800 glass flow meter20-200 L/hAIR1China
FA10-15 glass flow meter40~400L/HH2O1

 
China

FA10-25F glass flow meter150~1500L/HMC1

 
China

FA10-25F glass flow meter600~6000L/HTDI1 
Transducer speed adjusted headΦ25*2000mmfoam1Qianghui

 
 

FAQ:

 
Q: How many days for the install and testing of the machine?
 
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
 
Q: For the cost of the engineer how much I need to pay?
 
A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
 
Q:What kind of raw material tools we need to prepare for the testing?
 
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
 
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
 
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
 
Q:During the foaming if we have some problems abt the foam and the machine how can we do ?
 
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
 
The main part of the machine



 

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