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Frame Gantry Cutting Machine Aluminum Copper Foil 60 - 2800mm 72KW Power

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Frame Gantry Cutting Machine Aluminum Copper Foil 60 - 2800mm 72KW Power

Country/Region	china

Product Details

HJ-K2800 Frame Gantry Cutting Machine

1, Parameter indicators:

1. Material type: White board paper, carbon free paper, coated paper, double adhesive paper, aluminum foil, copper foil, and other materials;

2. Material thickness: 45-450g (paper)

3. Maximum diameter of raw materials: 1600mm

4. Raw material tube core: 3 #, 6 # paper tubes;

5. Maximum width of raw materials: 2800mm;

6. Minimum width of raw materials: 60mm;

7. Roll surface width: 2850mm;

8. Cutting width: 60-2800mm;

9. Reel tube core 3 # paper tube;

10. Maximum diameter of winding: 1600mm;

11. Total deviation correction stroke: 150mm;

12. Deviation correction accuracy: ± 0.15mm

13. Maximum speed: 550 meters/minute;

14. Cutting speed: 20-550 meters/minute;

15. Total power supply: 72KW;

16. Total weight: approximately 20 tons;

17. Overall dimensions: 7500 in length, 4700 in width, and 2200mm in height;

18. Cutting tools: 10 sets of standard configuration according to user needs

19. Cutting: Φ 150 * 100 * 50mm, brand adopts Shanghai Shenlong.

20. Lower round knife: Φ 130 * 90 * 30mm, brand adopts Shanghai Shenlong.

21. Material receiving shaft: equipped with 2 3 # inflatable shafts for use.

22. Complete equipment configuration Φ 15 120 aluminum rollers, 1 rubber roller, and 1 active steel roller.

23. The entire equipment is equipped with 2 circular cutter shafts.

2, Device configuration:

Part Name

Specification and model

number

brand

Casting frame

Wall panel net thickness 80mm

1 pair

3-inch slip shaft

2 pieces

Main traction roller (mirror steel roller)

φ200*2850mm

1 piece

Hard chrome plating, mirror finish, dynamic balance 500 meters/minute, accuracy G1.6 level

Rubber pressure roller

φ180*2850mm

1 piece

Imported silicone is used, with a hardness of 70 degrees, dynamic balance of 500 meters/minute, and accuracy of G1.6 level

High quality galvanized steel guide roller

Φ120*2850mm

15 pieces

Hard oxidation treatment, dynamic balance 500 meters/minute, accuracy G1.6 level

Winding servo motor

22KW

2 sets

Servo Driver

22KW

2 units

Shenzhen Hongyuan

Traction servo motor

22KW

1set

Servo Driver

22KW

1 unit

Shenzhen Hongyuan

Waste edge collection device

5.5KW

1unit

The unwinding adopts air brake braking

2 units

bearing

1batch

Harbin

pneumatic components

1batch

Electrical proportional valve

SMC

Ultrasonic correction of deviation

1 set

bat

Master PLC programmable controller

1 piece

Siemens

10-inch true color touch screen

TPC1061Ti

1 piece

Beijing Kunlun Tongshi

proximity switch

1 piece

Japan OMRON

Low Voltage Apparatus

1 batch

schneider

switch power supply

S100-24

1 piece

mean well

2, Functional description of each part:

1. Unwinding section:

1. The unwinding adopts a shaftless hydraulic cone top, which is convenient for single person operation. Adopting a special conical top form, it does not damage the inner wall of the pipe core. The 3-inch and 6-inch mechanical expansion sleeve locking devices are sturdy and durable. The left and right clamping arms are hydraulically controlled by a dovetail groove linear guide rail. Two hydraulic clamping cylinders, left to right, separate simultaneously, making clamping operation extremely convenient.

2. Two hydraulic powered loading and unloading oil cylinders can withstand a weight of 4.5 tons of raw materials, saving manpower and shortening loading and unloading time.

3. The unwinding diameter is automatically detected by the proximity switch at the unwinding transmission shaft, and there is no need to input material thickness. The residual unwinding diameter can be set to automatically slow down and stop, making it easy to receive the next roll of material. The unwinding tension adopts a sensor closed-loop automatic taper tension control mode through Siemens PLC.

4. Equipped with a mechanism for manually adjusting the release and tightening edges, with an adjustment range of ± 20mm.

5. The material is automatically corrected by the automatic deviation correction system. The entire frame adopts a guide rail type left and right movement, and the moving part adopts a threaded screw rod, which is pushed left and right by a servo motor to achieve automatic deviation correction.

8. The unwinding adopts pneumatic brakes.

It should be controlled by SMC precision proportional valve.

4, Host part:

1. The rack adopts 80 # high-quality castings in a frame structure, and the entire machine is supported by seamless hollow steel pipes. The horizontal and straight beams are segmented in the middle for easy disassembly and transportation.

2. The host adopts a combination of servo motor and synchronous wheel speed ratio for transmission.

3. The traction device adopts active traction and pneumatic compression method. The servo motor drives the mirror roller to actively pull.

4. The entire machine adopts closed-loop servo motor control.

5, Roll up section:

1. The winding adopts a dual structure of surface winding and center winding, with front and rear winding in the form of A/B axis winding. The motor drives the reducer to wind (or single axis rewinding is also possible)

2. The winding mechanical arm adopts an imported dovetail groove linear guide rail structure form

3. Principle of surface winding form, with the winding shaft tightly attached to the steel shaft for synchronous winding (the steel shaft is driven passively)

4. Each winding shaft is driven by a 22kw servo motor, and the winding tension is adjusted based on the current material winding diameter by Siemens PLC automatic control frequency converter to adjust the tension of the expansion shaft, so that there is no thickness factor in multiple cut materials, and all coil end faces are flat.

The flatness of the disc surface is freely selected by switching between pneumatic pressure and self weight pressure, and the tightness of the inner and outer layers of the finished coil is controllable. As the winding diameter continues to increase, Siemens automatically controls the speed of the winding servo motor by PLC, greatly extending the service life of the servo motor.

5. When single axis rewinding is required, the full axis tension can also be selected on the touch screen, and the winding servo motor is used as the rotating cone control mode.

6. Winding and unloading form: hydraulic automatic unloading

7. Waste edge recycling device: The edge collection device collects waste edges