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High Conductivity Copper Clad Aluminum Wire

Shaoxing Jinxuan Metal Products Co., Ltd

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High Conductivity Copper Clad Aluminum Wire

Country/Region china
City & Province shaoxing zhejiang
Categories Electrical Wires
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Product Details

Manufacturer Enameled copper clad aluminum wire Enameled CCA Wire for motor transformer 

Product Description

Advantages of copper clad aluminum wire:

The copper-clad aluminum wire is produced by the international advanced cladding welding process. The copper layer is made of refined copper with a purity of more than 99.97%. The copper layer has high density and good electrical conductivity; The layers are evenly distributed along the circumferential direction and longitudinal direction, and the concentricity is good.

Under the condition of the same weight and diameter between the copper-clad aluminum wire and the pure steel wire, the length ratio of the copper-clad aluminum wire to the pure copper wire is 2.6:1, which greatly reduces the production cost of the cable. The purchase of 1 ton of copper-clad aluminum wire is equivalent to Purchased 2.6 tons of pure copper wire, which can greatly reduce the cost of raw materials.

Copper-clad aluminum wire is less valuable to thieves than pure copper wire because it is nearly impossible to separate the copper cladding from the aluminum core. Therefore, an additional anti-theft effect can be received.

It is more malleable than copper wire, and does not form insulating oxides like aluminum, so it is easier to process. And better conductivity.

Copper-clad aluminum wire is light in weight, easy to transport and install. Labor costs can thus also be reduced.

 

Enameled aluminum wire

Diameter: 0.8-8mm
Temperature Class : 180 , 200 , 220
Standard : IEC 60317-0-2 ,IEC 60317-29 , MW36-A
UL NO : E345303
Bobbin :150kg wooden spool , plastic spool .
Application : Transformer , generator , refrigeration system
Specifications of enameled aluminum wire

(1)High resistance to heat shock
(2)High temperature
(3)Good performace at softening breakdown
(4)Suitable for high-speed automated routing
(5)Able to be direct weld, with no pinhole
(6)Resistive to high frequency, wearing, refrigerants and electronics corona
(7)High breakdown voltage, small dielectric loss angle
(8)Few customers are now on the market can produce side line! Throughout China on 1-2, we are one of them
(9)We can produce the standars of a(b): 0.2mm-8.0mm
Item
Description
Remark
Compliance
NEMA (National Electrical Manufacturers Association)IEC 60317 (International Electrotechnical Commission)
GB/T 6109.4 / GB 4074(国标)
JIS C 3202. (Japanese Industrial Standards)
FED JW-1177
Other regional compliance
IEC 60317-4;
IEC 60317-20;
IEC 60317-51.
NEMA MW 75-C;
NEMA MW 79-C;
NEMA MW 82-C.
Shape
Round, Rectangle, Flat, Square
Customized
Conductor Material
Copper, Aluminum, CCA, Alloy
Customized
Conductor Diameter
AWG #56 (0.012 mm) - #9 (2.878 mm)
International unit system (mm)
American Wire Gauge (AWG)
British Standard Wire Gauge (SWG)
Customized
Thickness standard
SINGLE, HEAVY, TRIPLE, QUADRUPLEGRADE 1, GRADE 2, GRADE 3
TYPE K, TYPE K2, TYPE K3, TYPE K4

CLASS 0,1,2,3
Customized
Insulation Material
Polyurethane UEW
Polyester PEW
Polyester imine EIW
Polyimide PIW
polyamide-imide EIAIW
QA
QZ
QZY
QXY
QXY
Bonding Material
Polyvinyl butyral 100-120Polyamide 150-180
Aromatic Polyamide 180-200
Polyamide-Epoxy 180-220
°C
Bonding Mechanism
Solvent/ methanol, ethanol
Heat/ hot-melt self-adhesive, hot air pipe and mold
bonding temp.
100 - 220 °C
Thermal class
90Y, 105A, 120E, 130B, 155F, 180H, 200/220C, 240
°C
Breaking strength
>290
g
DC Resistance
from 15
Ω/m
Elongation
>4
%
Min tensile strength
>35
g / N/mm²
Breakdown voltages
>300 (At temperatures of 20 °C relative humidity of 35%)
KV
Pinhole test(5m)
Customized
holes/3m
Heat shock
≥175, 200 @30min good cond.
°C
Cut through
≥170, 200, 230, 240, 265, 320 @ 30min good cond.
°C
Solderability
Easy soldering 2.0 seconds @ 370-470
°C
Features
◆ Excellent insulation.
◆ Very good thermal properties.
◆ Good mechanical characteristic.

◆ Self-bonding optional
 
Applications
Voice coils, Aerospace and military applications, etc.
 
Registered branding
FTNCORE
 
Certificate
ISO 9001, ISO 14001, RoHS, HF, REACH, TÜV Rheinland
 
Advantages of insulated aluminum wire
a)Square Wire are available
b)Varieties of wires,Stable quality
c)Timely,continuous after-sales service
d)Safe and variety packing terms are available
e)Double or Three Type Insultaions covered wires are available
f)NEMA/IEC/JIS/GB and any Local Standards base on requirements
Product Show
 
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