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Huituo 10 Head Linear Servo Piston PET Plastic Bottle Filling Machine For Baby Oil

Changzhou huituo technology co.,ltd.
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Changzhou huituo technology co.,ltd.

Huituo 10 Head Linear Servo Piston PET Plastic Bottle Filling Machine For Baby Oil

Country/Region china
City & Province changzhou jiangsu
Categories Plastic Extruders
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Product Details

Huituo 10-head linear servo piston PET plastic bottle filling machine for baby oil

Overview

Huituo 10-head linear servo filling machine is independently developed and designed, whihc is mainly composed of control system, conveying device, photoelectric detection, piston device, filling device, diving device, bottle-fixing device and other parts.

The electrical control part is composed of a PLC(programmable logic controller) and a variable frequency speed governor, with high integration, strong control ability and reliable operation. It is easy to operate with the touch screen. The photoelectric sensors use advanced sensing elements, which make the mechatronics of the machine perform perfectly.

 

Main features

1. High filling efficiency: frequency conversion speed regulation, output can reach 7200 bottles / hour

2. High filling accuracy: average error of calibration capacity 150 ± 0.8g

3. Overload protection: Overload protection, automatic shutdown in case of abnormal situations such as stuck bottles

4. Soft start: frequency conversion speed control start of the whole machine, no impact force, running from low speed to high speed, protecting the machine

5. Capacity adjustment: This product can be manually adjusted through the display, with high accuracy and easy operation.

6. Touch screen: the capacity adjustment is easy, fast and accurate.

 

Bottle-in process

Before start, bottle-in blocking plate extends, then start the filling conveyor to run, and bottle-out blocking plate extends. When thesensor in front of the bottle-in palte is blocked for a long time, it is considered that bottles are ready to enter. At this time, the bottle-in blocking plate retracts, and the bottle runs to stop at the bottle-out blocking plate. When 10 bottles are photoelectrically counted at the bottle-in blocking plate, and there are enough bottles inside, the filling process can be started. At the same time, the bottle-in blocking plate is extended to block the bottle in the back.

 

Filling process

The servo electric cylinder drives the piston of the filling device to move downward and sucks the material into the measuring cylinder. At this time, the filling control valve rotates, closes the feeding channel and opens the discharging channel, and at the same time, the leak control valve opens. Then the electric cylinder reversely drives the piston of the filling device to move upward, and injects the material in the measuring cylinder into the discharge pipe, and fills it into the container through the nozzle.

 

Bottle-out process

After the filling is completed, the bottle-out blocking plate is retracted. When the bottle reaches a certain number, the bottle-in blocking plate is retracted (this action is to separate a certain distance between the two batches of bottles). When the bottle-out blocking plate is photoelectrically counted to 10, the bottles are now considered to have all left the filling area.

 

 

Features of electric cylinder

① Closed-loop servo control, control accuracy reaches 0.02mm; precise control of thrust, increase of pressure sensor, control accuracy can reach 1%; it is easy to connect with control systems such as PLC to achieve high precision motion control. It features low noise, energy saving, clean, high rigidity, impact resistance, long life, easy operation and maintenance. The electric cylinder can be trouble-free under harsh environment, and the protection level can reach IP66. It is able to work for a long time, and achieve high intensity, high speed, high precision positioning, smooth movement and low noise. So it can be widely used in paper industry, chemical industry, automobile industry, electronics industry, machinery automation industry, and welding industry, etc.

② Low-cost maintenance: Electric cylinders only need regular grease lubrication for working in complex environments, and no wearing parts need maintenance and replacement, which will reduce a lot of after-sales service costs compared to hydraulic systems and pneumatic systems.

③ The best substitute for hydraulic cylinders and cylinders: Electric cylinders can completely replace hydraulic cylinders and cylinders, and realize the advantages of more environmentally friendly, energy-saving, and cleaner. It is easy to connect with control systems such as PLC to achieve high-precision motion control.

④ Flexibility in configuration: It can provide very flexible installation configuration. A full range of installation components: front flange, rear flange, side flange, tail hinge, trunnion installation, guide module, etc .; can be installed linearly with servo motor or install in parallel; you can add various accessories: limit switches, planetary reducers, pre-tightening nuts, etc .; drive can choose AC brake motor, DC motor, stepper motor, servo motor.

 

The specific parameters of the servo electric cylinder used in this filling machine are as follows:

Maximum acceleration: 10m / s2

Maximum running speed 0.5m / s

Repeatability: 0.02mm

Position detection: for proximity sensors, grating ruler , encoders

Corrosion resistance V <0.0003 g / m2 * h

Protection class: IP66

Ambient temperature: 0-120°

 

 

 

 

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Since its foundation in 2010, Huituo focuses on the application, flexibility, changeover, and total cost of ownership. From individual machines to complete lines, Huituo can turn your application into reality. Our equipment is complemented by a comprehensive after-sales service portfolio that deals with the entire asset life cycle, from pre-sales to end-of-life support.

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