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Dry Low Nox Burner / Industrial Boiler Burners For Process Heating Furnace

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Shanghai Marine Diesel Engine Research Institute

Dry Low Nox Burner / Industrial Boiler Burners For Process Heating Furnace

Country/Region china
City & Province shanghai shanghai
Categories Boiler Parts
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Product Details

Dry Low Nox Burner / Industrial Boiler Burners For Process Heating Furnace

 

Low NOx Burner for process heating furnace

 

As the critical equipment in the petrochemical industry, the process heating furnace is also a main source of such air pollutants as NOx. Nowadays, countries have set a increasingly stringent standard for the emission from industrial enterprises. In China, Emission standard of pollutants for petroleum refining enterprises (GB3170-2015) coming into force since July 1st, 2017 has greatly improved emission limit for conventional pollutants including NOx.

 

The Low NOx Burner for process heating furnace is to control the NOx generated during the combustion process of heating furnace and thus reduce the NOx emission. When replaced with such burners, conventional heating furnace can greatly lower the NOx concentration in the emission and ensure that the emission satisfies the latest emission standard.

 

The Low NOx Burner for heating furnace is featured by staging controlled combustion process. Taking advantage of the unique irregular structure of refractory bricks, it divides the flame evenly so as to achieve uniform high temperature zone and prevent local high temperature of flame. In addition, the unique structural design establishes a forced recirculation zone of flue gas generated from combustion process near the burner and recirculates the flue gas into the combustion gas, which reduces the oxygen concentration and combustion temperature as well. In this way, the NOx generated can decrease by 55%~60% to less than 30~50ppm.

 

The Low NOx Burner is made up of burner barrel, fuel gas spray gun, refractory bricks, air regulator, flame retention device, pilot and etc.

 

1Furnace typeVarious process heating furnaces
2Burner typeJDG/JCG/JDG-F
3Max. power of burner, MW18
4InstallationBottom/side wall/top mounted
5Fuel typeOil and gas; fuel gas
6Flame shapeRound/flat/flat flame of Coanda effect
7VentilationAir blast/natural ventilation/induced air
8Fuel pressure MPa.(g)0.03-1.0
9Turndown ratio1:3/1:5
10Pilot power, KW<22
11Pilot typeAir injected
12IgnitionManual/automatic
13Refractory brick typeLZ 65
 

 

Main advantages:
1) Simulation calculation with FLUENT and other software helps to optimize the design; 
2) Stating control of fuel contributes to control the flame temperature;
3) Internal circulation of flue gas helps to reduce the oxygen coencentration and combustion temperature and thus further reduce the NOx generated;
4) HIgh adaptability of the burner makes it possible to be applied in various of heater types;
5) The burner can be fueled by hybrid oil and gas or purely fuel gas;
6) Low cost is generated for modification of existing plant.
 

 

 

Project: SinoPec Qilu Company Styrene steam superheater low NOx burner reconstruction

Plant: 200,000t/y styrene plant steam superheater

Burner: 34 X JDG010-F burners

Year: 2017

Emission before: Around 150mg/Nm3

Emission after: <80mg/Nm3
 
 
Typical Clients / projects:
Sinopec Shanghai Petrochemical Co., Ltd. / 12 units of low NOx burner for heater
Sinopec Maoming Petrochemical Co., Ltd. / 96 units of low NOx burner for CCR unit
Shaanxi Yanchang Yulin Refinery / 96 units of low NOx burner for CCR unit
Sinopec Qilu Company / 34 units of low NOx burner for styrene steam superheater
 
 
 
 
 
 
 

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