Delta CNC Controlled Electrofusion Wire laying Machine For Electrofusion Fitting Producti

cnc controlled tapping tee electrofusion fitting wire laying machine ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT PE electrofusion fittings wire laying   tapping tee electrofusion fitting wire laying machine

CANEX Vertical Wire Laying-Saddle Wire Laying Machine-Horizontal-Electrofusion Wire Laying

CX-63/1000ZF Electrofusion Wire Laying Machine

 New CNC electrofusion wire laying machine Polyethylene (PE) Electrofusion Fittings

Size for : 63----1000  Electrofusion couplings/45-90 elbow / Reducer/ Tee

Working way :   vertical and herizontal 

Electro fusion fittings made of : hdpe pipe /injection mould fittings.

Applications : E/F Coupling, Tee, Eelctrofusion  90degree Elbow, 45degree Elbow, Flange, E/F Reducer,  Electrofusion Pad,Saddle etc.

Non-standard wire laying machines can be customized.: new fixture/clamps necessary.

ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT

Vertical Wire Laying-Saddle Wire Laying Machine-Horizontal-Electrofusion Wire Laying

ONE---- Electrofusion fittings

Electrofusion fittings:

Electrofusion fittings are used as pipe connecting, tube inner wall surface embedded heating with copper wire, copper wire at both ends of the connection dedicated electric welding machine with terminals.copper wire is embedded into the fittings by an innovative CNC wire laying machine

electrofusion wire laying machine

Electrofusion Welding

Applying a controllable ends embedded in the copper tube fever upper power supply voltage terminal, so that it is embedded in the tubular member under the action of the copper current to generate heat, the surface of the plastic pipe and the inner surface of the pipe member is inserted into the tube and melt through the plastic melt expansion force of the surface and the inner surface of the pipe fittings tangled molten plastic, play a role in the connection after melt cooling.

Electrofusion Wire Laying Machine-Process

Injection Molded fittings or PE Pipe as material for Electrofusion fittings,By mechanical boring cutting to achieve required inner size,Embedded copper wires into the fittings,shape the inner surface. All processes are finished after one time setup.  Electrofusion pad wire laying machine

CNC controlled electrofusion wire laying machine

The principle of wire laying.

Pipe fittings rotate with special wiring tool.

The wiring cutter move in accordance with CNC Programming, form a continuous fixed or variable pitch; Wiring tool cut the inner surface, scratched plastic will curve outside, embedded copper wire at the same time. Close the scratched plastic with wheels.

CNC controlled electrofusion wire laying machine

Features 

1 High precision of pipe inner size(Ovality less than 0.1mm).

2 Easy operation, Controlled by CNC Parameters.

3 Copper wire buried by the way of cold process.wires are not encounter relaxation force or fallen.

4 Low individual differences of resistance. Facilitate unified welding process.

ELECTROFUSION WIRE LAYING,MSA Wire laying machine

Applications for CANEX wire laying machine

Pipe couplings :E/F Coupling,Tee, E/F 90°Elbow,45°Elbow,Flange,E/F Reducer,

Electrofusion saddle wire laying.

Production efficiency-CANEX

Horizontal Wire Laying CANEX Model and Size Range

TWO---- Electrofusion fitting equipment

Device Configuration

1,Control system adopt DELTA CNC, our company united DELTA since 2009 , Develop 4 Axis CNC System according to our pipe fitting wire laying process design, Our company own proprietary intellectual property rights.

2,Wire laying machine : Horizontal format machines and Vertical format machines.

3,Adopt hydraulic or pneumatic automatic way of fastening. 4 Axis CNC Control System assure production phase and repeatedly operations.

4,Adopt wireless hand wheel control, enjoy convenient operations

  Laying of wire in a spiral pattern to an electrofusion pad, which is then inserted in to the mould of an electrofusion saddle type fitting. Wire laying starts at the first terminal position and lays wire at double the required pitch. The tool then rotates 180 degrees and then lays wire in the opposite direction to the second terminal.

Equipment Operating Procedures

1 Pipes fittings put into machine main clamp manually.

2 Cutting inner surface of pipe fittings as per CNC Programming.Achieve required size  

3 Embedding wires into pipe inner surface as per CNC Programming, meet design demands` pitch.(wire laying)

4 Shaping inner embedded wire wall as per programmed CNC,in order to reach targeted tech demands

CANEX Laying Wire Steps

1 Heavy boring.

Boring and chamfering under the condition of main axis started, hole & angle as per tech demands,Edit program processing automatically. (can be changed as per demands)

2 Laying wire

   The process of embedding wires called laying wire

3 Shaping. 

Set final boring program comply with high demands on tolerance. (Exam.0.5mm distance from surface,set final boring program ) in order to assure roundness tolerance, inner hole tolerance,and assembling smoothly.  

During the wire laying,the flipped plastic can not balance with inner surface,overmuch lead to inconvenient assembling, suggest set final boring program. (as per practical situation)

vertical wire laying machine

New CNC Machine for Wire Laying Polyethylene (PE) Electrofusion Fittings

Binding Post /Wiring Terminal -CANEX

1 Cutting wire and pass through centre hole of Binding post ;

2 Put binding post into stamping tool;

3 Press binding post into pipe fittings, remain the end of resistance at middle taper hole of binding post( or pass through whole binding post), make use of the taper different to mesh.

Connection----

1)  New way of connecion : welding by IGBT Intevert welder+ Argon gas

2)  Chart for electrofusion fittings binding post connection : buckle on widely used.

 CX-32/160ZF Electrofusion Wire laying machine for electro fusion fittings-CANEX

Vertical electrofusion wire laying machine for pe couplers/ electrofusion fittings

Large Coupler Double Wire Laying CANEX

CANEX Electrofusion wire laying machine for CX--400/630ZF Hdpe pipe couplers.

CANEX Electrofusion wire laying machines ready for delivery and shipment 

CANEX Bed horizontal wire laying machine - CX-400/800ZF Electrofusion wire laying machine

Customers testing and checking electro fusion wire laying machines before delivery

Wire Laying Machine

tapping tee electrofusion fitting wire laying machine

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canex international corp.,ltd ne