SHEAN (CANGZHOU) CORP LTD |
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Can produce a bending radius of 1.5D carbon steel elbow cold push elbow machine
1. Product Presentation
The technical requirements
1. General requirements
1) purpose of the equipment and main products processed:
Purpose: mainly used for forming compound bending pipe and hinge
bending pipe and other products.
Product features: material: 60Mn, 20#, 35#, 45#, 16Mn, 27SiMn,
12CrMoV, 20G, Q235, Q345;Wall thickness: 5mm-8mm;Pipe diameter D:
130≤D≤220mm;R value: 150≤R≤350mm;Value of Angle value: 90 degrees
(50%), 45 degrees (30%), 15 degrees and 30 degrees (20%).
2) equipment structure requirements:
The equipment is required to have the function of automatic
feeding. The tube material conveying device (provided by a third
party, the details shall be subject to the countersign of the
drawing) delivers the material to the feeding mechanism of the hot
push elbow machine in an intermittent manner of 60s in the beat,
one at a time. After the equipment completes one push, the next
push can be carried out without waiting.In addition, in order to
make bend down after it took off from the same direction from core
mold, not chaotic, blanking end is proposed under the elbow school
mould of mold (third party to provide detailed drawings sign shall
prevail) material, after artificial adjusting Angle position by
transmission system directly sent to the online school school
machine, corresponding the blanking end of the cold push bend
machine structure must be able to meet the requirements of the job.
3) quality requirements :(refer to performance parameters).
4) work efficiency requirements: 20 hours/day, 26 days/month, the
equipment is required to be able to work continuously without
downtime, the average working time per month is not less than 700
hours.
5) equipment delivery date: within 3 months after the contract
comes into effect.
2. Specific requirements
Main technical parameters of equipment:
1) capacity design: 27,000 pieces/month.
2) production tempo: 60s/ piece, adjustable within 50s-120s/ piece.
3) power supply: 380V, 3P, 50Hz.
4) medium frequency power supply: power: 30 ~ 300KW (digital
control, sweep soft start).
5) contactors, fuses, fuses, wiring terminals and other components
shall be manufactured by schneider or Siemens, and other electrical
components shall be manufactured by domestic high-quality products
(such as zhengtai and delixi).
6) when the equipment is shut down, the cooling circulating water
pump must be allowed to continue working, and the pump can only be
stopped when the temperature of the core die part drops to normal.
7) the equipment can automatically protect and stop working in case
of power fluctuation of ±20% or sudden power failure, and ensure
normal operation after power supply is restored and restarted.
8) relevant parts of the equipment shall have anti-magnetic and
anti-rust functions.Water tanks, pipes, etc. are stainless steel or
chrome-plated.
9) the relevant dimensions of the equipment shall be determined in
the technical agreement.
10) the key structure shall be processed with high-quality
materials, and the material inspection report shall be provided.
11) important purchased parts shall be made of well-known brands at
home and abroad, and relevant certificates and operation
(maintenance) manuals shall be provided.
12) safe and reliable equipment, simple operation, stable
operation, low failure rate.
13) make protective covers, guardrails and warning signs for the
parts that are likely to cause injury to operators, and make the
safety warning signs comprehensive and eye-catching.
2. Product Parameter
Model | Size Range (mm) | Clamping Force (KN) | Pushing Force (KN) | Rated working pressure (MPa) | Total power of motor (KW) | Total Weight (kg) |
HYLW-100 | Φ25-Φ76 | 1000 | 630 | 25 | 11 | 6300 |
HYLW-200 | Φ34-Φ114 | 2000 | 1250 | 25 | 18.5 | 9000 |
HYLW-400A | Φ133-Φ273 | 4000 | 2500 | 25 | 29.5 | 38000 |
HYLW-400B | Φ108-Φ219 | 4000 | 2500 | 25 | 29.5 | 35000 |
HYLW-630 | Φ133-Φ325 | 6300 | 3150 | 25 | 36 | 48000 |
HYLW-800 | Φ219-Φ377 | 8000 | 4500 | 25 | 42 | 76000 |
HYLW-1000 | Φ273-Φ426 | 10000 | 5000 | 25 | 65 | 98000 |
HYLW-1600 | Φ325-Φ530 | 16000 | 8000 | 25 | 88.5 | 130000 |
HYLW-2000 | Φ406-Φ630 | 23000 | 12000 | 25 | 110 | 200000 |
Cold push elbow machine is a new product developed in recent years, mainly used in the pipe fitting industry, cold push elbow machine is mainly designed and manufactured for the forming process of small radius elbow, suitable for the production of stainless steel, carbon steel and part of alloy steel elbow.The equipment produced by the company has brought high production efficiency to many well-known pipe fitting enterprises and made a strong contribution to solving the elbow of high standard requirements for many enterprises.Cold push elbow machine mainly produces 1-1.5d elbow.Cold push elbow machine simple operation high production efficiency.Cold push elbow machine has an independent power mechanism and electrical system, elbow machine is divided into manual and semi-automatic operation.