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Commercial Customized Dairy Processing Line Milk Processing And Packaging Machine

Shanghai Beyond Machinery Co., Ltd
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Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China

Contact name:Caroline Wang

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Shanghai Beyond Machinery Co., Ltd

Commercial Customized Dairy Processing Line Milk Processing And Packaging Machine

Country/Region china
City & Province shanghai shanghai
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Product Details

Commercial Customized Dairy Processing Line Milk Processing And Packaging Machine

 

Pasteurized milk: The characteristic of the Pasteurized milk processing line is to sterilize at a low temperature of 72-85 ℃. It can kill harmful bacteria in milk, maintain nutrition and a pure taste.


Introduction to Milk Processing Line:
After centrifugation, standardization, homogenization, sterilization, and cooling, the entire process is seamless. For this production line project, customers can choose to produce UHT high-temperature milk, pasteurized milk, lactobacillus drinks, yogurt drinks, etc. The packaging is diverse and can be customized according to needs.


Fresh milk collection system
Fresh milk collected from dairy farms needs to be stored in refrigerated containers at low temperatures. To ensure a strict production line, it requires weighing and preliminary filtration.


Milk Pasteurization System
Fully automatic PLC control system, fully enclosed, clean and pollution-free, stable sterilization temperature, set up material heat recovery section, energy-saving, and can be connected to homogenizer and degasser.
The packaging of milk in the filling and packaging system is diverse, and we can customize packaging machines for customers according to their actual needs.
From filling to packaging, all are connected through conveyor belts, enabling automated production. We have PET bottles, glass bottles, cans, and small bags for you to choose from.


Our Advantages:
*Can be designed according to the special requirements of users
*Multiple products can be produced on the same production line
*Applying high-tech to save energy
*It can produce high-quality products and maintain nutrition
*Aromatic substances can be accurately added and mixed
*Extend the shelf life of the product
*High yield and low loss

 

 

Brand Name:Shanghai Beyond
Model Number:BY-CD1000L
Capacity5-200TPD
Raw material

Fresh cow milk, buffalo milk, goat milk, camel milk

or milk powder, or both mixed

End productsweeten condensed milk/un-sweeten condensed milk
Shelf life

 6months, 12months

(keep at room temperature )

Main material for machinesSUS304 or SUS316
Package for end productstand pouch / tin can/plastic tub etc.
Certification:ISO9001/CE/SGS
Place of Origin:China
Manufacturer historyMore than 10years

 

 

The dairy formula testing line fully simulates industrial production. We can produce various types of market products, such as whole milk, skim milk, and standardized milk with various fat contents. Our company provides a pilot production capacity of 20L/H-1000L/H, which can meet the requirements of universities, research institutes, enterprises, and their R&D departments for researching product technology and teaching purposes. The packaging of the final product can be plastic bags, plastic cups, plastic bottles, glass bottles, etc. It is worth mentioning that the production process varies depending on the final product and packaging type, and the specific design shall prevail.
Dairy production equipment:
---Raw milk receiving and filtering system;
---Cooling and storage system (optional) - Lactose dissolution system;
---Dairy fermentation system (a necessary system for making yogurt).
---Vacuum degassing and high-pressure homogenization system;
---Sterilization system;
---Filling system;
---CIP cleaning system, etc.

 

 

NO.FLOW NO.NAMESIZEMAIN TECHNOLOGY PARAMETERUNITQTY
1AHot water Unit  
2A-1hot water tankV=3000Lmade of sus304 stainless steel, insulated with PU,with airtight manhole, cone top and bottom cover, ladder, glass tube level indicatorset1
3A-2hot water pumpQ=5T/hSUS304 stainless steel,pump lift 36M,mechanical sealpcs1
4A-3plate heaterQ=5T/hplate heat exchanger is made of sus304 stainless steel section, with plastic sealset1
5A-4temperature control systemQ=5T/hImported brand pressure reducing valve, adjusting and drain valve, JUMO temperature sensor, Domestic brand good quality steam stop valve, pressure gageset1
6 Subtotal A    
7BIngredients Preparation UNIT  
8B-0Blending tank100LSUS304 stainless steel, single layer, ,airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feetpcs1
9B-1Blending tank2000LSUS304 stainless steel, double layers, with PU heat insullation,off-center vertical agitator, high speed shearing, conical head, airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feetpcs3
10B-2Centrifugal pumpQ=10T/hSUS304 stainless steel,pump lift 36M,mechanical sealpcs1
11B-3Mini set of tubular-type heat exchanger10T/HSUS304 stainless steel, single stage, T1=35°C, temperature automatic control,Spriax Sarco steam control system, JUMO temperature sensorPCS1
12B-4High speed dissolving machineQ=10T/hMain material SUS 304, self-sucking pump, emulsification pump, with feeding platformpcs1
13B-5Centrifugal pump3M/HSUS304 stainless steel,pump lift 36M,mechanical sealPCS1
14B-6Duplex filterQ=5T/hSUS304 stainless steel, 100 Meshpcs1
15 Subtotal B    
16CPasteurizing unit  
17C-1Plate type pasteurizer2T/hSUS304 stainless steel, inlet temperature 60C, homogenizing, pasteurizing at 90C, 30S holding, outlet temperature 70C/30C, PID semi-auto control, include Spirax Sarco steam control system, milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc.,set1
18C-2High pressure homogenizer2T/hworking pressure; 20MPa,(starting box included)pcs1
19C-3Temporary storage tank2000LSUS304 stainless steel, double layers, heat insulated, agitator, conical head, airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feetSet2
20C-4Centrifugal pump3T/HSUS304 stainless steel,pump lift 36M,mechanical sealPCS1
21 Subtotal C    
22DConcentration UNIT  
23D-1Coil pipe evaporator1000 modelSUS304 material, water evaporation capacity 1000LPH, coil pipe heating, water injection vacuum pump, CIP cleaning ballSet2
24D-2Screw pump5T/HSUS304, outlet pressure 0.6MpaSet1
25D-3Temporary storage tank2000LSUS304 stainless steel, double layers, heat insulated, agitator, conical head, airtight manhole, breather valve, digital readout thermometer,anti-eddy baffle, supporters with adjustable feetSet2
26D-4Rotor pump1T/HSUS304 stainless steel, mechanical seal, outlet press 0.6MPa,frequency control of motor speedPCS2
27D-5High pressure homogenizer1T/HSUS304 stainless steel, 20MPa, including starting cabinet 1
28D-6Plate cooler1T/HSUS304 stainless steel, ice water cooling, 60-30C 1
29 subtotal D;    
30ETemporary storage & Crystallization Unit  
31E-1Crystallization tank1000LSUS304, horizontal type, PU insulation, cooling jacket, vertical scrapper agitator, digital thermometer, adjustable legs.PCS3
32E-2Screw pump1T/HSUS304, outlet pressure 0.6MpaPCS1
33E-3End product tank5000LSUS304 stainless steel, PU insulation, conical head, sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legsPCS1
34E-4Screw pump1T/HSUS304, outlet pressure 0.6MpaPCS1
35E-5Drying Oven Electric heating oven, used for heating the seed crystal.PCS1
36E-6lactose crusher crushed granule sizes;5umPCS1
37 Subtotal E    
38FFilling unit  
39F-1tin can filling machine and the afterwards system 100 Cans/min, 170g/can, full automatic touch screen control, this system includes; auto filling and seaming machine, unpaper, conveyor, drying machine, date printer, etc.PCS1
40F-2conveyor SUS304 stainless steelcal, culate by 100 meters, include drive motor and control boxset1
41F-3spraying type sterilization system (retort)¢1500*L4250full-auto controlled by PLC,touchscreen,recorder without papaer,SUS304,safty device, steam & water mixer, temperature auto controlled and can be adjustable between 80-135 degreeset2
42F-4automatic retort crates loading machine 6000 bottles/h,300ml/bottle,
6000 bottles/h,300ml/bottle, use MITSUBISHI PLC programmable controller, Sick photoelectric switch, SCHNEIDER over travel-limit switch, SIEMENS contactor and so on.
set1
43F-5automatic crates unloading machine 6000bottles/h,300ml/bottle, use MITSUBISHI PLC programmable controller, sick photoelectric switch,SCHNEIDER overtravel-limit switch,SIEMENS contactor and so on.set1
44F-6guide way for bottle carrier baskets 
use SUS304 angle steel as the wheel guide path, carbon steel as reinforce plate, angle side with welding 14×14mm, 5mm thick Aluminum Sheet between angle steel lay, support legs are 2×50×50mm sus304 stainless steel tubes, the rest material is 1.5×38×38mm SS304 stainless steel pipes
set1
45F-7Heat- Resistance plastic clapboard 8mm heat resistance plastic sheet with holesset1
46F-8electrical drive cart transport trolley for the bottle carrier baskets to move back and forth, there are stainless steel guide plate as transition in the direction of the bottle carrier baskets enter into retort and come out , machine frame using carbon steel structure, 5mm aluminum checkered plate covered on the surfaceset1
47F-9guide path for cart I-shaped carbon steel guide path, carbon steel structure frame, foundation use wheel and axle connection, with brake reduce motor, with frequency convertible step less reduce electrical box, four-core sheet copper electric brush guide path, plastic external cover, with conductive chain wheel cart, whole journey with carbon steel support and carbon steel bridge, with electric brush guide pathset1
48F-10manual rotary plate 90 degree guide path cart turn plate;¢1200mm,round plate is made of 12mm carbon steel plate, carbon steel structure frame, 5mm aluminium checkered plate covered on the surfaceset1
49F-11floor around baskets loading and unloading machine, and operation platform 5mm aluminium checkered plate covered on the surface; 50×50mm spray-painted carbon steel square tube as supportersset1
50F-12bottle carrier baskets 2mm stainless steel sheet without holes on all around, 4mm ×40mm stainless steel sheet for reinforce, 50mm×50mm stainless steel angle steel all aroundset1
51F-13baskets bearing plate 30X30X3mm stainless steel square tubes, 2mm stainless steel plate with holesset1
52F-14Bottle drier side plate of box is 2mm SUS304 stainless steel plate, frame is SUS304 stainless steel, high power fan, big power air hose, inside has stainless steel air spout portset2
53F-15Ink jet printer spray ink Printingset1
54F-16conveyor and lubricating system with lubrication liquid barrel, with measuring pumpset1
55 Subtotal J;    
56GCIP system    
57GSemi-auto CIP system4×3TSUS304 stainless steel material, double circuit, four tanks structure, semi-automatic, double layers Acid and alkali tanks with PU insulation , with off-center vertical agitator, electrode type high and low liquid-level meter, single layer clean water tank, with ball float type liquid meter, proceed pump, Concentrated acid/alkali tank adding system based on US technology, Spirax Sarco steam control system, Germany Jumo temperature sensor, plate heat exchanger, 300L×2 acid/alcali Concentrate tanks, material SUS 316, stainless steel electric control cabinet, Schneider electric componentsset1

 

 

 

 

The manufacturer of condensed milk processing line in China, and the supplier of condensed milk processing line in China food processing plants and companies.

 

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FAQ
 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.


6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.

 

7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.

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