Shanghai Beyond Machinery Co., Ltd |
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Milk processing line
The milk production process includes: raw milk collection, filtration, preheating, homogenization, sterilization, cooling and filling. Milk production equipment includes refrigerated milk storage tank, combined filter, plate heat exchanger, homogenizer, plate pasteurizer, cooling tank and CIP cleaning system.
Type of milk production technology
Generally speaking, there are two kinds of milk on the market. One is UHT milk. In order to ensure long-term storage and long-distance transportation, the milk is subject to superheat treatment: the milk is heated to 75-90 ℃ for 15-16 seconds. Short sterilization time and high production efficiency. The key of ultra-high temperature sterilization technology is to eliminate bacteria and shorten the shelf life. UHT milk has a shelf life of more than half a year, but it will also sacrifice some nutrients.
The other is pasteurized milk. In order to maintain the nutrition of milk as much as possible, some milk is treated with pasteurization technology: heat the milk to 62-65 ℃ and continue for 30 minutes. Using this technology, 97.3%~99.9% of bacteria in milk can be eliminated. There are still some thermophilic bacteria, heat-resistant bacteria and spores, but they are most lactic acid bacteria beneficial to human body. In addition, pasteurized milk has high requirements for milk sources.
Milk collection and storage
Refrigerated milk storage tanks are used for milk collection, cooling and storage in milk collection centers, farms, dairy plants, food factories and dairy farmers. Refrigerated milk storage tanks are important supporting equipment for mechanized and artificial milking farms. In addition, it can also cool and store other liquid materials to prevent bacteria from breeding.
Equipment list of 25T/D DAIRY PRODUCTION LINE (pasteurized milkyogurtcheesecreambutter) | ||
NO. | NAME | MAIN TECHNOLOGY PARAMETER |
1 | MILK RECEIVESTORAGEAND CREAM SEPARETOR UNIT | |
2 | electron pound scale | maximum weighing 500KG |
3 | milk weighing tank | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
4 | milk acceptor | SUS304 stainless steel,single layer,CIP cleaning ball |
5 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
6 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
7 | dish separator | auto residue discharge |
8 | chiling tank | SUS304 stainless steel,alveolate jacket,attached with compressor |
9 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
10 | PREPARING UNIT | |
11 | blending tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
12 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
13 | mini set of plate-type heat exchanger | SUS304 stainless steel,two stages, |
14 | high speed emulsification tank | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet |
15 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
16 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
17 | sterilizing,homogenizing unit | |
18 | UHT sterilizer | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control |
19 | high pressure homogenizer | 40MPa,(starting box included) |
20 | temperature holding | SUS304,holding 300S |
21 | distributing plate | SUS304,3 holes |
22 | cheesebutter processing unit | |
23 | bufferying tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
24 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
25 | cream seperator | |
26 | bufferying container | SUS304,with cover |
27 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
28 | butter-churner | SUS304,stepless timing |
29 | cheese vat | SUS304,with heating jacket and insising device |
30 | pressor | SUS304,6 heads |
31 | mould | SUS304,10L,with cover |
32 | yogurt fermentation unit | |
33 | fermentation tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
34 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
35 | plate cooler | SUS304,single stage,milk discharge at 4C |
36 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
37 | filling unit | |
38 | higher position tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
39 | pasteurized milk filling machine | |
40 | yogurt filling machine | |
41 | CIP system | |
42 | semi-auto CIP system | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks |
43 | CIP return pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
44 | installation part | whole milk processing line installation and commissioning |
Milk filtration
The milk is filtered through a combined filter. Two single-cartridge filters are installed on a base with two three-way ball valves. It allows you to clean a filter without shutting down the machine to ensure continuous operation. This combined filter can be used with a drum as long as you remove the common base.
The combined filter adopts stainless steel filter element and porous degreased fiber cotton. It can filter out diameters larger than 1 μ M particles. Single-layer stainless steel welding structure is adopted, and the internal and external surfaces are polished.
An exhaust valve is installed on the top of the filter cartridge. The pipe joint is connected by expansion and has passed the 0.3Mpa water pressure test. The threaded plug of three-way ball valve can be opened and closed flexibly. The whole combined filter has compact structure, simple operation and easy maintenance.
Milk preheating
The plate heat exchanger consists of a series of stacked corrugated metal plates. These metal plates form thin rectangular channels to heat the milk flowing through them.
Plate heat exchanger is an ideal equipment for heat transfer between liquid and liquid or between liquid and steam. It has the characteristics of high heat exchange efficiency, small heat loss, compact structure, small floor area, convenient installation and cleaning, wide application range and long service life.
Under the same pressure loss, its heat transfer coefficient is 3-5 times higher than that of tubular heat exchanger. The floor area is only 1/3 of the tubular heat exchanger. The heat recovery rate is up to 90%.
Milk homogenization
Milk homogenizer is used for ultrafine dispersion and emulsification of various liquids. It has stable and continuous operation, low noise, easy cleaning and high flexibility.
When the temperature of milk reaches 60~65 ℃, homogenize it after preheating. Homogenization is divided into two steps: the first step is to use high pressure (16.7~20.6 MPa) to crush fat balls, and the second step is to use low pressure (3.4-4.9 MPa) to disperse and crush small fat balls to prevent blocking.
Juice and milk homogenizer
Pasteurization of milk
The flat pasteurization machine adopts UHT technology. It can heat milk to 135 ℃ - 140 ℃ for 3-5 seconds. It can eliminate bacteria in a short time and preserve most of the nutrients. It is suitable for milk, fruit juice, tea and other liquids without high fiber or high viscosity.
The plate-type pasteurizer has the characteristics of high heat recovery, energy saving, compact structure, simple operation and convenient maintenance. The main components include material pump, balance bucket, hot water system, temperature control and recording device, and electrical control system. Fully automatic control type, equipped with PLC controller and touch screen display.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can
pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years
experience , strict operation policy is performed, advanced
processing machines guarangtee the precision of all components,
workers with operation license, parts get multiprocessing,
transmission& electrical parts are of international famous
brand. Series of test and inspection are done in the whole
producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T,
L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after
commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market
Analysis/Product Analysis/Location Choice/Processing Flow
Design/Equipment Layout Design/Building Design direction/Equipment
mode selection/Equipment Manufacturing/Equipment Mounting/Equipment
Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I
trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is
longer than most of our fellow suppliers, we have been golden
suppliers for years. What ' s more, we have got quite a lot
authority certificates, for example, CE, ISO9001, Alibaba onsite
check certificate.
7) Q: What ' s the shipment terms and delivery time of your
company?
A: Well, the delivery time depend on the quantity of your order.
Usually is 20 days . For some customized machine 30 days is
necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers
with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best
price and good service at the same time.