Active Member
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[China]
Address: 329 North Chang'an Street, Chang'an District, Xi'an, China
Contact name:Gary
Shaanxi Tongyu Industry And Trade Co,.Ltd |
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High Quality PCD Tools ISO PCD Inserts of Different Models
PCD Inserts are kinds of numerical control blades with more stable processing performance and higher durability after optimized design, which can replace the similar coated blade and cemented carbide blade.
1. PCD Inserts Models
| PCD Inserts ISO Models | ||||
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CNMX | CCMW/CCGW | CCGT/CCMT | CPGT | |
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DNMX | DCGW/DCMW | DCGT/DCMT | VNMX | VCGW/VCMW |
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TCGW/TCMW | TNMX | VCGT/VCMT | SNMX | |
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TCGT | TPGW/TPMW | TPGT/TPMT | RCGW | |
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SCGT/SCMT | SPGW | RPGW | WNMX | VCGW |
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VBGW | VBGT | TPGN | TPGN | |
2. PCD Grade and Application
| Grade | Granularity (μm) | Characteristics | Application | Microstructure |
| CDW850 | Submicron | Ultra-fine grain structure, strong edge sharpness and edge durability | High precision machining, mirror surface machining, suite for aluminum alloy that required high on the chipping performance, mainly used for machining Ti alloy and other composites |  |
| CDW002 | 2μm | High cobalt content, Good electrical machine performance, excellent toughness, Good roughness machining, more convinent for complec tool processing | Mainly used for engrave milling cutter and thread cutting tool, and also cutting tools for wear-resistant parts, used in woodworking saws, particleboard and the tools for machining silicon aluminum alloy |  |
| CDW005 | 5μm | Excellent electric spark and machinability, good toughness, wear resistance and edge quality | It suits for good surface quality processing, mainly used for machining PMMA, Silicion alloy and metal cell phone shell outlin and used in the wood cutting tools, saws industry |  |
| CDW010 | 10μm | Universal PCD Grade, good toughness and high abrasive resisitance | Suit for single tool for rough machining, especially for wood molding, medium and low silicon aluminum alloy parts (such as piston). |  |
| CDW025 | 25μm | High wear resistance and edge quality | Suit for high Silicion Aluminum alloy, MMC, Tungsten carbide and ceramic, graphite,wear resistant parts, mainly used in wood Wood finishing insert and saws |  |
| CDW302 | 2~30μm | Mixed 2μm and 25μm,good wear resistance and edge quality and edges strength | It mainly used for machining MMC, high Silicion Aluminum calloy, high strength cast iron and other application. |  |
3. Choosing the suitable PCD Grade for your Application
4. PCD Grade and Machining Characteristics
5. Recommend Cutting Condition
| Component Materials | Recommend PCD Grade | Vc(m/min) | Fr(mm/r) | ap(mm) | |||
| Aluminum alloy 4-8%Si | CDW010 | CDW302 | CDW005 | CDW850 | 100-5000 | 0.03-0.5 | 0.1-3.0 |
| Aluminum alloy 9-13%Si | CDW010 | CDW302 | CDW850 | 100-3000 | 0.03-0.5 | 0.1-3.0 | |
| Aluminum alloy ＞13%Si | CDW010 | CDW302 | CDW025 | CDW850 | 100-2500 | 0.03-0.4 | 0.1-2.5 |
| Copper alloy | CDW010 | CDW302 | CDW025 | CDW850 | 100-1000 | 0.03-0.3 | 0.1-3.0 |
| Titanium alloy | CDW850 | CDW005 | 100-200 | 0.05-0.2 | 0.1-2.0 | ||
| Tungsten Carbide Co < 16% | CDW302 | CDW025 | CDW010 | 15-40 | 0.1-0.25 | 0.1-1.0 | |
| Tungsten Carbide Co > 16% | CDW302 | CDW025 | CDW010 | 10-30 | 0.03-0.1 | 0.05-0.3 | |
| Wood | CDW010 | CDW302 | CDW005 | CDW002 | 100-4000 | 0.1-0.4 | 0.1-3.0 |
| Graphite | CDW302 | CDW025 | CDW010 | 100-600 | 0.1-0.5 | 0.05-2.0 | |
| Metal matrix Composites | CDW302 | CDW025 | CDW010 | 300-600 | 0.1-0.4 | 0.2-1.5 | |
| Composites(Carbon Fiber) | CDW302 | CDW025 | CDW010 | 200-2000 | 0.05-0.3 | 0.1-3.0 | |
