HEBEI SOOME PACKAGING MACHINERY CO.,LTD |
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High Temperature Corrugated Cardboard Production Line Lubricated
Glue Application
Summarize
Corrugated cardboard production line is the key to the corrugated
carton production enterprise production equipment.Corrugated
cardboard enterprise faces the increasing fierce
market competition because of the corrugated
cardboard users paying more attention on order
specifications, small quantity and fast delivery,that's why we must improve the automation of
corrugated board production line, the same as the level of
corrugated board production line of production management
including improve quality and efficiency, save energy
and manpower, reduce supplies and waste, the purpose of
equipment is key to achieve this goal, including cadres corrugated
cardboard enterprise dealing with the cadres of the old
production line equipment to conduct a comprehensive upgrade, The
new production line shall be equipped with automatic cadre
equipment with production management system.
Operating Principle
Corrugated board production line is pressed corrugated roller
base paper,glue,paper separating, cutting into different size,the
last working procedure of assembly line by code output, etc. Such
as single-sided corrugated paper production line is usually
composed of web support, single face corrugated board forming
machine, rotary paper cutting machine, using roll paper
materials and potato or corn starch adhesive, continuous production
and cut into the required specifications of the single face
corrugated board.Cardboard don't have to dry.It can produce more
than three layers of corrugated cardboard.
Main Parts
Hydraulic Mill Roll Stand
Technical Parameters
Base paper diameter:Ø400mm-Ø1500mm
Max. load: 3000kg
Main shaft dia. : Ø 215mm
Hydraulic System Parameters
Working pressure(MPa): 12-16 MPa
Hydraulic cylinder scope(swing): Ø 100mm×460mm
Hydraulic cylinder dia.(clamp):Ø 63mm×720mm
Structure And Features
Symmetrical structure can install two bundles base paper, to change
paper with non-stop.
Adopt hydraulic drive, can make the base paper lift, clamp, loosen,
move and center.
Head of paper clamping part with mechanical expansion design.
Tension control adopt pneumatic brake, manual control and also can
be on-line controlled together with paper receiving part.
Raw Material And Origin
Principal axis of holder and arm lock: high quality seamless steel
pipe Origin: Chengdu
Wallboard of two sides:Q235A welded sheets Origin: Handan
Arm lock: HT200 casting Origin: Hebei
Electric elements: CHINT/Schneider
Girder connected box iron: Tangshan
Single Facer
Main Parts Parameters
Corrugated roller:Ø 280mm
Pressure roller:Ø 290mm 45# seamless steel pipe under quenching
Pasting roller:Ø240mm 45# seamless steel pipe with hatching
knurling and hard chrome
Scrapping glue roller:Ø130mm 20# seamless steel pipe
The pre-heater roller:Ø320mm 20G steel Origin: Baotou
Machine Features
Wind adsorption for paper transmission keep the steady corrugated
type in high speed.
Blower adsorb the corrugated paper under the lower corrugated
roller in range of 180°via vacuum box.
Suction slot of lower corrugated roller < 2mm, can reduce the
trace on paper.
Adopt cardan shaft drive to separate from the vibration source,
operation more stable.
Reduction gearbox adopt immersion oil, closed gear drive reduced
the vibration.
Adopt circulatory gluing, offering glue by pneumatic.
Pasting roller with hatching knurling and hard chrome on the
surface.
Raw Material & Purchased Parts
Wallboard of two sides:HT200 Origin: Hebei
Foundation material: welded box iron Origin: Tangshan
Single Layer Overbridge
Technical Parameters
Paper holding roller:front above Ø135mm back above Ø135mm
Low speed conveying roller:drive roller Ø135mm driven roller Ø135mm
Tension bridle roller Ø85mm hanging roller Ø85mm
Adsorption lead roller Ø85mm
Structure & Features
It is a kind of bridge type conveyor transport the single
corrugated paper to tension brake or adsorption brake by tracker
and conveyor for next process.
Adopt suction tension device, high pressure centrifugal converter
adsorb the papers by vacuum, electric rectification, assured the
paper flat.
Electric elements controlled the two sets operation board, it can
be adjusted above and below the bridge separately.
The tracker use the chain drive to pull the single corrugated paper
to the bridge together with the single facer. The conveying speed
is slow to that can form the wave overlap for production line.
Raw Material & Purchased Parts
Material of main frame:16# Box iron Origin: Tangshan
Conveyor of paper storing part:parallel rubber conveyor Origin:
Tianjin
Online Thin Blade Slitter Scorer
Technical Parameters
Machine body left-right moving:±100mm *Min. Slitting width:130mm
Working air pressure:0.6-0.9MPa
Relative humidity:20%-90% *Temperature:5-50°
Structural Features
The work height can be electric adjusted and the orders can be
changed quickly when two machines work together.
Dual frequency converter controlled.
Blade & scorer both move by manual (Option: blade & scorer
both move by electric).
Slitting part: adopt high quality tungsten steel alloy thin blade,
sharp and long service life, slice more tidy, non-pressing and
non-burr.
Grinding part: adopt automatic and manual two kinds pneumatic
grinding type. It can be grinding when working, improved the work
efficiency.
Scoring part: adopt 5 points scoring, scoring distance adjusted
synchronously, blazonry and easy to bend the carton sheet.
Adopt China famous brand or imported electric elements, reliable
performance.
Electric left-right rectification function to cooperate the
position of paper sheet.
Raw material
Main wallboard material of the two sides: Q235A
Blade:outer dia. 260mm material: tungsten steel alloy
NC Spiral Blade Cut Off Machine
Technical Parameters
Paper cutting range:max.9999mm min.500mm
Paper cutting precision:±1mm (in constant speed)
Paperboard: raw paper < 360g/㎡ core paper < 200g/㎡
thickness 3-14mm moisture content < 10%
warpage < 30mm
Relative humidity: 20%-90% Relative temperature:5℃-50℃
Knife shafts dia.:above Ø188mm Lower Ø188mm.
Paper guide dia.: front above shaft(sun gear)Ø165mm front lower
shaft Ø120mm
Back above shaft(sun gear)Ø165mm back lower shaft Ø120mm
Structural Features
Special construction: intensive wallboard and pedestal, transparent
window on the two sides of wallboard for easy view and maintenance.
Drive system adopt auto oil pump cyclic lubrication, assured the
entirely lubricating for gears.
High precision and hard grinding gears resist high speed, keep the
long time working life and be identical with the gaps.
Precise cutter shaft and holder assured the cutting stably in high
speed.
The special structure of blade adjustment and changing make it very
fast.
The complete system all adopt C.E standard design with strict
industrial computer test, has the good quality, long lifetime and
stability.
AC servo drive with high quality, fast and accurate reaction on the
drive part.
Special electric design can save much more energy.
The auto detection function avoid the damage of abnormal operation.
Computer can adjust the slitting speed automatically and keep
synchronous speed with the production line.
Memorize 999 orders and finish the orders as per the priority
settled.
Raw Material & Purchased Parts
Material of wallboard and pedestal:HT200 casting Origin: Hebei
Material of up & down shaft:45# steel
Material of cutting knife:W18crv5Co5(high speed tool steel)
Material of gears:40Cr accurate grinding modulation.
Automatic Orthogonal Stacker
Technical parameters
Max. Paper length: 2000mm
Structural Features
Lengthways receiver adopt wide conveyor belt.
Automatic piling up, auto counting, electrical zero, electrically
convey laterally.
Material
Main frame: #16 box iron