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Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine

Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd
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Address: B-613,Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600

Contact name:Yvonne Ding

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Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd

Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine

Country/Region china
City & Province jiangsu
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Product Details

Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine

 

 

Automatic Cylinder Type Function For Band Clamp Forming Machine

 

This cylinder type function is a new device developed by our company, which is used for band clamp forming machine. The advantages are: fast speed, clear steel seal, low cost.

 

 

Our Clamping Rings Roll Forming Machine Advantages

 

1. High Speed, High Capacity and Stable Performance

 

2. Just need one time to formed instead of use punching machines, shear machines and other machines

 

3. Save time, save cost

 

4. Improve production efficiency and clamping rings quality

 

5. The pass stations are easy to disassemble, install and maintain

 

6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.

 

Product Application


This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.


Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.

 

Main Devices of Roll Forming Machines

 

NoItemsModelQtyRemark
1De-coiler and Straightening Combine DeviceLS-300F1 set 
2Roll Forming Device 1 set 
3Guarding Cover 1 set 
4Control System 1 set 

 

 

Electric Elements Brand

 

NoItemsBrandRemark
1PLCOMRON 
2HMIWEINVIEW 
3Electric ElementsSchneider 
4BearingNSK 
5Main MotorYASKAWA Servo Motor 
6Digital Position DisplaySIKO 
 
 

 Technical Configuration 

 

No

Items

Technical Parameters

1

 

De-coiler and Straightening Combine Device

Width of Strip

30-100mm;

Thickness of Strip

≤3.5mm;

Inner Diameter of Coil

ф480-520 mm(according to customer’s requirements);

Outer Diameter of Coil

φ1300mm;Loading Weight:≤2T

Expand Way

Manual

Power

De-coiler no power

Width of Strip

30-100mm;

Thickness of Strip

≤2mm;

Motor Power

3 KW (straightening power)

Speed

Max16m/min

Roller Arrangement

7 rollers

Arrange mode

4-Point Independent

2

Roll Forming and Cutting Device

Forming Stations

8 Stations

Type of Driven

Gear

Forming Rack:

High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display.

Station Pitch

250mm

Max. Feeding Width of Coil

100mm

Max. Thickness of Material

3.5mm

Diameter of Shafts

Φ60mm ,42CrMo (quenching and tempering)

Material of Roller

Cr12,Hardness: HRC58-60°

Main Driven Motor

37KW (Servo Motor)

Bending and Cutting Devices

1 set

 
Clamping Rings Roll Forming Machine Working Process
                     Decoiler ------ Leveling (Straightening)  -----    Roll Forming and Cutting
 
 
Guide Roller Device
 
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
 
 
 
Rolling Bend Head Device
 
Special Gear Boxes Device
 
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm. 
 
 
Our Clamping Ring Roll Forming Machine Can Produce Below Products
 
 
FAQ for Band Clamps Roll Forming Machine

 

1. Q: What's the min. diameter of band clamps the machine can do? 

    A: Around 55mm. The specific situation needs to be determined according to the product shape and material thickness.

 

2. Q: How many segments can one machine produce in a minute?

    A: According to diameter, for example, diameter 78mm can do 45 segments for one minute.

 

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